Tag: ergonomics

New Side-Steer Powered Cart Handles Long Parts

Long parts or equipment that overhang the ends of the cart have always been a challenge to move. Objects that overhang the transport cart make it impossible for operators to safely push or pull loads from the end of the cart; they just can’t get physically close enough to get a safe handhold or exert proper force. Overhanging loads are generally too heavy to be pushed or pulled by a single worker and their length makes maneuvering these loads particularly awkward and unsafe. Problems with reach length, load balance and load stability even make use of traditional motorized tuggers unproductive and unsafe. The length and cumbersome placement of oversized loads makes it impossible for tuggers built to handle normal loads to safely reach under an oversized product or piece of equipment to grab and connect to the cart, much less guarantee safe transport and maneuvering by the operator.

DJ Products, the nation’s foremost manufacturer of ergonomically-designed motorized carts and powered cart movers, has solved the problem of safely transporting oversized loads with the introduction of its new side-steer powered cart. The unique side-steer design of this self-propelled cart allows the operator to safely walk behind and to the side of oversized loads, providing clear sight lines and safe, easy maneuvering of heavy, extra-long parts and equipment no matter how far they overhang the transport cart. Visit our website to watch a video of DJ Products’ new side-steer powered cart in action.

Capable of hauling loads up to 5,000 pounds, DJ Products’ ergonomic design ensures that the cart, not the worker, shoulders the load. The conveniently-located variable-speed twist grip is designed to reduce the risk of carpal tunnel syndrome while easily allowing the operator to move forwards and backwards at speeds up to 3 mph. Ergonomic design allows workers to perform their jobs more efficiently and comfortably by allowing equipment to be adjusted to the size of the worker. Awkward and unsafe work postures that lead to tired and cramped muscles, longer and more frequent work breaks, and disabling musculoskeletal injuries are eliminated.

The National Institute for Occupational Safety and Health (NIOSH) reports that one worker in every 200 experiences an overexertion injury. Annually, overexertion injuries cost American businesses more than 12 million lost work days and over $1 billion in compensation costs. According to a study published in the New Hampshire Business Review, every dollar invested in ergonomics reaps a $4 savings in medical, insurance, workers’ compensation and lost work day costs. To find out how DJ Products’ new side-steer powered cart can safely maneuver overhanging loads and save you money, talk to one of our ergonomic specialists today.

Shopping for Ergonomic Material Handling Solutions

Is getting material handling solutions part of your responsibility at work? And are you wondering how you will find the solutions that will fit the bill?

If you are looking for Ergonomic Material Handling Solutions, then DJ Products most likely has something for you. You don’t want to just get any solutions; you want to get equipment that will minimize the chances of injury and help streamline work processes.

Need to move trailers?
Our TrailerCaddy trailer mover is ideal for moving trailers down a manufacturing line or in a congested storage area.

Need to move cars or trucks without damaging them?
The CarCaddy car pusher helps you move a car, truck, bus or RV in tight spaces without strain and without a ton of people.

Need to move waste containers or dumpsters?
Waste containers are not only bring on potential ergonomic injury, they sometimes also may come with unpleasant odors. You can move waste containers efficiently and safely with our waste container and dumpers solutions.

Need to move carts for laundry and other things in a hospital or hotel environment?
Our ergonomic Hospital Material and Hotel and Hospitality Movement Solutions can help your employees handle maneuvering in tight areas with pedestrian traffic. These solutions have a more appealing appearance that similar products and they are designed for lighter materials.

Need material handling solutions for military or DOD applications?
We know that you may have specific needs and we are here to help you address those needs for maneuvering vehicles, trailers, boats and wheeled equipment.

These are just some of the possible applications for our material handling solutions. Call us at 800-686-2651 and our Sales Engineers will be happy to explore custom applications.

Empower Your Employees with Power Tugs

Our power tugs push or pull almost any heavy cart, making work more efficient and much safer. Your workers may be tempted to do this work on their own but they risk injury when they do this. Just because a cart has wheels doesn’t mean that you can safely move it on your own. A DJ Products power tug has the power to push or pull almost any heavy cart. A single employee can now move heavy carts, which previously had required multiple operators to maneuver.
Ergonomically designed, the most common application of our powered tugs is using them to move carts with two front swivel casters and two straight casters, While they can help maneuver carts in small spaces our powered tugs are not lightweights when it comes to helping workers transport heavy loads. Even our smallest powered tug, the CartCaddyShorty Power Tugger can carry a variety of items such as a bin full of washers, a flat bed of steel, or a cart full of cookie dough.

While your employees may enjoy feeling invincible because they can move heavy carts on their own, what they may really be doing is causing unnecessary strain. When you opt for ergonomically designed powered carts and powered tugs from DJ Products, you may see an increase in morale because you have made it possible for your employees to work more efficiently. This, plus the reduced chances for injury, will also create good feelings among your workers.

Call 800-686-2651 to learn more about how our products can make work go more smoothly at your workplace.

Star Trek’s Vision of Material Handling Flawed

The legendary television show Star Trek and the franchise’s many spin-offs brought the future to the present. Many of those futuristic gizmos sparked the imaginations of young inventors resulting in tools, electronics and appliances that are commonplace today. So I was surprised to see what looked suspiciously like an ordinary forklift truck creeping along the space dock floor in the newest Star Trek movie. Of course, the good news is that the material handling industry appears to be alive and well in the 24th century. However, with their staggering accident and injury rate, you’d think that engineers of the future would have come up with a more efficient, more cost-effective, more ergonomic tool for moving material and equipment from place to place than antiquated forklifts.

This is one place where the generally forward-thinking minds who envision the Trek universe got it wrong. Even in our century, forklift trucks are already on their slow way out. Spurred by safety issues and high operating and maintenance costs, a growing number of savvy business and industry leaders are choosing to replace their forklifts with safe, fuel-efficient, ergonomically-designed, motorized material handling carts and movers. A few centuries from now, I can envision sleekly-designed material handling movers gliding silently on cushions of air above the floor surface, either completely automated or guided by shiny robots; but primitive forklifts? Surely the material handling industry will have progressed beyond that old dinosaur by then!

Companies that have replaced their forklift trucks with ergonomically-designed motorized carts are already realizing decreased accident/injury rates and enjoying the accompanying significant savings in medical, insurance, worker’s compensation and disability costs. Every year forklift accidents are responsible for 100 worker deaths — 25% from overturns — and more than 20,000 injuries. Ergonomically-designed CartCaddies promote operator control and safety with their walk-behind design, strategically placed ergonomic controls, and easy maneuverability.

And when it comes to maintenance costs, sure to be a factor when you’re building mega-trillion dollar starships, battery-operated CartCaddies win over forklifts hands down. The average annual battery/maintenance cost of operating an ergonomic electric CartCaddy is around $300 per year. Compare that to forklifts where operating and maintenance costs comprise 80% of the total cost of ownership over the life of a unit. Annual forklift fuel costs alone can run from $15,000 for gas and diesel units to $3,000 to $8,000 for electric and battery-operated units.

If you want to experience the future of material handling today, contact a DJ Products ergonomic sales engineer and ask about our full line of CartCaddy products.

Find Ergonomic Material Handling Solutions with Online Tools and Live Assistance

As we have discussed, ignoring ergonomics can lead to injury but we know that it is very easy to postpone researching ergonomic material handling solutions. With all of the things you need to do to keep your business going, you probably have this on your list but may not have gotten to it just yet.

That is okay because DJ Products is here to help with online tools and live assistance to make it easier for you to ensure your workplace remains safe and productive.

ErgoCalc
Our Ergonomic Load Calculator is designed to assist the Ergonomist, Safety and Health Specialist, and other professionals as they try to implement change to improve health and safety practices in their workplace. The calculator is designed to estimate the amount of horizontal force necessary to move loads (on wheels) using inputs from particular workplace environments. The calculator will combine conditions related to the state of the “vehicle health”, floor condition, terrain and footing as well as the weight of the load being moved in estimating these forces.

Live Assistance
We specialize in ergonomic material handling solutions, so we not only know our products; we also know something about the industries in which they can be used. You can see our products on our website and through demonstration videos but we don’t expect you to just take a chance and order them without any additional help. We want to partner with you.

You can call our Sales Engineers at 800-686-2651 for a recommendation on your proper solution. Our Sales Engineers are also happy to explore custom applications where our base products meet primary criteria.

Preventing Ergonomic Injuries in the Workplace

DJ Products makes industrial tuggers and powered movers that are designed not only to assist workers who need to transport heavy items and large loads but to also help those workers avoid injury. It takes research and thought to make equipment that can move loads in a way that does not cause the operators to experience muscle strain and injury.

The National Safety Council has a publication called “Injury Facts” and in this year’s edition it noted, “overexertion is the third leading cause of unintentional injuries in the United States, accounting for about 3.2 million emergency department visits. Ergonomic conditions are disorders of the soft tissues often caused by factors such as overexertion while lifting, lowering, pushing, pulling or reaching…”

The council also listed some indicators that someone is in need of an ergonomic intervention. These include: pain, swelling, numbness, tingling, tenderness, clicking and loss of grip strength.

Ergonomic injuries can affect workers on the job and at home and are often preventable. Using equipment that is designed to help the body move without unnecessary strain can help workers avoid injuries that can lead to missed work time and a loss of productivity and decreased morale.

In addition to providing ergonomically designed equipment, DJ Products also offers access to an Ergonomic Load Calculator. Our Ergonomic Load Calculator is designed to assist the Ergonomist, Safety and Health Specialist, and other professionals interested in improving health and safety practices in their workplace. The calculator is designed to estimate the amount of horizontal force necessary to move loads (on wheels) using inputs from particular workplace environments.

Why Are Ergonomics Important?

We’ve been getting back to basics in our last couple of posts on the history of ergonomics and ergonomic terms, reviewing what ergonomics is for those new to our blog. But why are ergonomics so important in the workplace? Three reasons:

  1. Ergonomics improves worker health and safety.
  2. Ergonomics increases productivity and work quality.
  3. Ergonomics saves money.

Health & safety. People come in all shapes and sizes, but until the advent of ergonomics, material handling equipment was one size fits all. Except the problem was that it didn’t fit all people. Workers taller or shorter than the fictional “average man” to whose size and shape equipment was designed had to reach and stretch or hunch and bend to reach and manipulate equipment controls, to load and off-load product or materials, or to push and pull carts from one work station to another. All that stretching and scrunching around puts stress on the body’s muscles, joints and tendons. Backs become sore, arms and legs tire more quickly, and neck and shoulder muscles start to ache. At first the body heals itself, repairing minor muscle tears, but repetitive stress simply doesn’t allow enough time between exertions for the body to heal. Muscles, tendons and joints can be damaged. Called musculoskeletal injury, this damage can become permanent over time, resulting in permanent disability.

Ergonomics addresses this problem through flexible, adjustable design that allows equipment to be adjusted to the size of each individual worker, ensuring ideal positioning and maximum operator comfort during work tasks for every worker. A national leader in the manufacture of ergonomically-designed motorized carts, DJ Products incorporates a host of important ergonomic features into its material handling products, including:

  • Heavy-duty, battery-operated motors easily move loads up to 50,000 pounds, removing the need to physically push and pull carts.
  • Scissor lifts quickly position materials at the proper height for each individual worker.
  • Well-positioned ergonomic twist-grip hand controls prevent carpal tunnel syndrome by minimizing wrist movement.
  • A variable-speed feature incorporated into the twist grip allows operators to safely control cart speed between 0 and 3 mph while moving either forwards or backwards.
  • A conveniently placed safety stop switch permits instant stops in case of emergency.
  • Added weight over the drive tires creates greater traction, allowing the handling of heavier loads.
  • A specially designed connecting arm allows loads to pivot a full 180 degrees, ensuring safe turning without jackknifing.
  • Walk- or ride-behind equipment construction provides clear sight lines for safe operator control.

Coming up: How ergonomics increases productivity & quality and
Financial rewards reaped by employing ergonomics

Ergonomically Designed Tugs Let You Transport Large Equipment

Our material handling solutions are compact, battery powered “walk behind” units that can help people transport heavy loads with control in numerous situations. Whether you have plenty of room in which to maneuver or you need to move something within a tight, difficult space, we may have an electric or motorized cart tug that can help. You would be surprised at how the proper design makes it possible for a little machine to allow you to move something very heavy. The machine does not need to be as big as or larger than the object being moved when it is engineered properly.

Airplanes?
Yes, you can move an airplane with our aircraft tug. And when we say you, we mean that you can complete this task on your own using the power of our aircraft tug.

Vehicles?
Our car pusher and trailer movers can move vehicles and pieces of equipment with that have straight wheels or are on a rail.

Dumpsters?
Most people wouldn’t try to move an airplane, alone but they might consider themselves strong enough to push a dumpster…what they don’t factor in is the strain this can cause. Just because you can do it doesn’t mean that you should do it. A DJ Products dumpster mover can help you avoid unnecessary muscle strain and pain.

At DJ Products, our goal is to provide solutions for material handling solutions that are ergonomically correct, safe, and cost effective. If you are wondering just how one of our products can help you, feel free to call us at 800-686-2651 and talk to one of our Sales Engineers.

Business Survival Strategies that Work

This week we’ve been talking about what it will take to survive in today’s challenging economy. We’ve shared marketing ideas from industry experts and our own playbook that have allowed companies to not only survive past economic downturns but thrive in highly competitive markets. The secret to survival in a bear economy is to develop a corporate attitude that is innovative enough to envision new applications for your products, flexible enough to act quickly when a new opportunity presents itself, and customer-oriented enough to anticipate customer needs and respond quickly to customer requests. Our ability to succeed in these areas has made DJ Products a nationwide leader in the innovative design and manufacture of ergonomic motorized carts and powered cart movers.

Through the example of our own company’s experiences, we’d like to demonstrate how businesses can apply the principles of innovation, flexibility and customer service to survive today and position themselves to thrive tomorrow.

Innovation. Innovators in the material handling field, DJ Products realized the value of ergonomic design before it became a popular cause. We realized that ergonomics was likely to become increasingly important as a worker health and safety issue with the power to drastically reduce health care, insurance, disability and workers’ compensation costs. But beyond that, we saw in ergonomics the potential to improve the speed and efficiency of production across a broad range of business environments.

Flexibility. DJ Products has exhibited the flexibility to imagine and develop new markets for products originally designed primarily for industrial settings. The most compact, light-weight versions of our CartCaddy movers are employed daily in health care and hospitality settings. Their small size and easy maneuverability in tight spaces makes them perfect for crowded hospital corridors and hotel hallways. We’ve found applications for our motorized car/truck pushers in the boating industries and recently designed a specialized version for use by auto racing pit crews.

Customer Service. We’re Old School in our belief that customer service must always be our first priority. We pride ourselves on our ability to customize our products to meet specific customer needs. We’re so convinced you’ll like our products, we offer a free trial program before you buy.

Take a page from the DJ Products’ handbook. Companies that emphasize innovation, flexibility and customer service will survive and can even thrive in these challenging economic times.

Business Survival Requires Effort on Multiple Fronts

Survival is the name of the game these days. Savvy companies large and small are tightening up their production and accounting procedures, taking care of their customers and working to expand their customer and product base. As we’ve discussed this week, some companies are improving their market share through consolidation mergers. Last week we talked about the importance of innovation, flexibility and customer service in surviving in today’s highly competitive market. We’ve also discussed the need to broaden your reach by finding new market opportunities for your products and services. The bottom line is survival in a recessionary economy requires businesses to make a constant effort on multiple fronts. Survival requires continuous effort to maintain current excellence and constant innovation to explore and pursue new opportunities.

Through economic highs and lows DJ Products has maintained its standing as a national leader in the manufacture of ergonomically-designed motorized carts and powered cart movers by blending the old with the new. We have always maintained the highest quality production standards in the manufacture of material handling equipment, but we’ve introduced new, innovation, ergonomic designs to material handling that allow our customers to meet future challenges. Early on, DJ Products identified the growing concern about worker health and safety and the growing expense of ignoring musculoskeletal injuries. We predicted the increasing importance of these issues to employers and their workers as well as government and potential customers and worked to design innovative products that would meet growing demand.

Understanding the value of a satisfied customer, DJ Products has provided superior customer service. But we also understand that customer needs change as business changes. Our material handling products are designed with versatility and flexibility in mind so that they’ll be able to perform multiple functions to keep up with the changing demands of our customers. Lift kits and retrofit kits provide even more innovative flexibility to serve our customer’s needs. DJ Products also has the ability to offer our customers engineer-to-order material handling products to meet their specific needs.

DJ Products has been diligent in finding new uses for our ergonomically-designed material handling equipment. CartCaddies that were originally designed for manufacturing environments are now employed regularly in the healthcare, hospitality and retail industries. Our auto pushers are also being used at truck depots, RV sales lots and boat marinas. Working with our customers, DJ Products is constantly searching for and finding new uses and new markets for our innovative products.