ergonomics Archives - Page 12 of 17

Hospital Turns to DJ Products for Ergonomic Solutions

Respect for both its medical personnel and bottom line led a large California hospital to partner with DJ Products. Looking for ways to eliminate potential injuries caused by moving heavy hospital beds, food and linen carts, gurneys and wheeled equipment, this hospital turned to DJ Products for ergonomic solutions that would protect the health and safety of its staff. By implementing an ergonomic program to decrease injuries, the hospital also lowered medical, insurance and workers’ compensation costs. Absenteeism from worker injury and resultant added payroll and overtime expenses necessary to cover those absences also decreased.

Like most medical facilities, this hospital relies not only on paid staff, but also on what is fondly termed the “gray brigade” to function. An army of seniors provides a host of volunteer services to assist the perennially harried staff and enrich the lives of patients. Concern about possible injuries among its aging volunteer force and heavily female medical staff led this hospital to review tasks and procedures and update its equipment with ergonomic cart pullers from DJ Products.

DJ Products is a leader in the manufacture of ergonomic material handling products for the hospital, retail, hospitality, automotive and manufacturing markets. Our CartCaddyLite Cart Puller eliminates the pains and strains that can occur when manually pushing hospital beds, medical equipment and heavy food and linen carts. The battery-powered CartCaddyLite easily maneuvers beds, equipment and carts weighing up to 1500 pounds. Variable speed twist grips allow the operator to travel at speeds of 0 to 3 mph and maneuver forward and backwards in tight hospital rooms and congested corridors. Its compact, batter-operated, 24-volt motor can perform without recharging for an entire shift.

For detailed specifications and to watch a video of the versatile CartCaddyLite Cart Puller in action, visit the DJ Products website. We also make an electric cart pusher for maneuvering heavier carts and equipment up to 20,000 pounds and a versatile powered platform cart for moving heavy boxes and supplies.

What to Look for in Ergonomic Design

You can’t squash a square peg into a round hole. In effect, that’s the idea behind ergonomic design. Instead of trying to contort human bodies to work tasks, ergonomic design seeks to fit products, tasks and environments to the people who use them. The result is increased productivity, decreased expense and greater worker safety. Definitely a win-win scenario for business and workers.

Ergonomics factors the human element into work tasks by taking into consideration physical capabilities such as force, posture and repetition. The psychological aspects of a task may also be considered, including mental loading and decision making. Ergonomic design may call upon the expertise of engineers, safety professionals, industrial hygienists, physical therapists, occupational therapists, nurse practitioners, chiropractors, physicians and the workers themselves.

In creating ergonomically designed equipment, both typical tasks and work sites are evaluated. By identifying potential risk factors and conditions, equipment can be engineered to reduce those risks. Ergonomic design must account not only for a range of work site conditions, but also for an even broader range of potential workers. After all, workers come in all body types. Height, weight, physical condition, physical and mental ability, age and sex must all be considered in designing ergonomic equipment. Ergonomic design generally allows equipment to be adjusted to allow for individual differences.

DJ Products manufactures quality ergonomically designed electric and motorized carts. On our website, you’ll find a handy Ergonomic Load Calculator you can use to estimate the amount of horizontal force necessary to move loads in your particular business environment. The experienced staff at DJ Products can assist you in selecting ergonomically designed equipment that meets the needs of your business. Contact a DJ Products ergonomic design specialist today.

Back Strain in the Workplace

Only the common cold results in more lost work days than back strain. Overexertion is responsible for 25% of all workplace injuries, according to the National Safety Council. One worker in every 200 experiences an overexertion injury, indicates data compiled by the National Institute for Occupational Safety and Health (NIOSH). Annually, overexertion injuries cost American business more than 12 million lost workdays and over $1 billion in compensation costs. The majority of overexertion injuries — 60% — result in back strain, particularly in the lower back.

Statistics show that one in five disabling workplace injuries are back injuries and that more than 25% of workers’ compensation claims are for back injuries. Back strain occurs when the back muscles are overused or ligaments and tendons are overstretched. Recovery can be lengthy; and once damaged, the back is particularly susceptible to re-injury.

Back injuries most often occur during lifting, pulling, pushing, carrying, bending or twisting activities. These are the same activities most likely to be carried out by workers on a daily basis. According to OSHA studies, preventive measures that include weight restrictions on loads and personnel safety training have proved inadequate in reducing injuries. However, coupling preventive measures with ergonomically designed equipment can significantly reduce the incidence of back injuries in the workplace.

By studying the actions used to complete a task, ergonomic engineers are able to design equipment that eliminates or minimizes lifting, pulling, pushing, carrying, bending and twisting actions. Ergonomic cart puller equipment that reduces the potential for overexertion or extension reduces the risk of back injury.

2009 Ends on Material Handling High Note

2009 seemed like the year that would never end. For manufacturers, the bad news just kept on coming. But hope seems to have finally struggled above the horizon. From the depths of last winter’s discontent, 2009 has risen to end on a high note for material handling manufacturers and, indeed, most U.S. manufacturers. Reports indicate that U.S. manufacturing has finally turned the corner, and we can expect 2010 to be a far more productive and more profitable year. Break out the champagne!

The fourth quarter of 2009 saw strong manufacturing growth. With the job market showing signs of stabilization and housing prices beginning to climb toward normal, November brought a cautious increase in consumer spending. Manufacturing benefitted from increased orders for durable goods during the fourth quarter as customers started restocking their shelves. While durable goods orders in November were less than robust, they were twice the amount forecast by economists. Overall, the U.S. economic picture looks hopefully optimistic for the first time since the recession hit.

“We are seeing progress in a number of areas, from increases in consumer spending and business spending to growth in exports,” Brian Bethune, an economist at IHS Global Economics told the Associated Press last week. “It all adds up to a recovery that is gaining some momentum.”

Bethune and other economists are predicting a 4% annual rate of economic growth (as measured by gross domestic product) for the final quarter of 2009. In addition to durable goods, particularly a growing increase in high ticket items, industrial growth into the new year is expected to come from increased equipment and software purchases. Ergonomic material handling equipment sales are expected to increase as manufacturers and business owners seek out ways to increase worker productivity and decrease healthcare costs. Expected new regulatory requirements aimed at protecting worker health and safety are also expected to drive up sales of ergonomic carts and tugs.

New Race Car Pusher Zooms into Nascar Pits

You have to love Nascar. The roar of the engines, the flashing colors, the intense concentration of drivers hurtling around the track at speeds we only wish we could achieve with our rather pedestrian family car. We marvel at the balletic precision of the pit crews as a car zooms in and screeches to a halt, tires smoking. Like attacking locusts, the crew descends on the car, jacks pumping and pneumatic drills whirring, bouncing tread-bare tires off and new ones back on. Then with a roar, the car is off again to join the fray.

What we don’t see is the back-breaking labor behind the scenes. Before and after races, these race cars must be muscled in and out of trailers, pushed around service areas for fine tuning and repair, shunted across huge expanses of tarmac for inspection or testing, and maneuvered into the pit — all manually. Can you imagine the chaos if all those high-powered machines went lurching around with engines roaring? Until race time, the only power used to move these sleek racers is human muscle. And since human sinew and tendons are no match for more than a ton of steel, injuries are common.

DJ Product’s RaceCarCaddy keeps the risk of injury on the track and out of the pit. This battery-powered auto pusher allows a single crew member to expertly move and maneuver a heavy race car in the pit or staging area without risk of injury, freeing other crew members for other service tasks. Our RaceCarCaddy is a specialized version of our popular ergonomically-designed car and vehicle pusher developed especially for the race car industry.

The RaceCarCaddy is capable of moving 5000 pounds. Made with a strong tubular steel frame, this battery-operated vehicle pusher features a variable-speed handlebar twist grip to eliminate carpal tunnel syndrome, can go from 0 to 3 mph in both forward and reverse with adjustable acceleration braking, and features non-marking push pads to protect those snazzy paint jobs. Powered by three 12-volt batteries, this powerful vehicle mover comes with an onboard automatic charger, Hoosier slick racing tires and much more.

Specialized options are also available for the RaceCarCaddy, including an operator ride-along kit, foam-filled tires, snow and ice tires, flashing light, safety horn, maintenance-free batteries and a heavy duty motor/transaxle power upgrade that allows this caddy to push cars and trucks up to 50,000 pounds. Your RaceCarCaddy can be customized to match your race car and include your sponsor’s logo.

Click here to watch a video of the amazing RaceCarCaddy in action. Visit our website for complete specifications on DJ Products’ new RaceCarCaddy.

Moved Wheeled Equipment Safely with Powered Movers

Have wheels, will travel? This phrase may apply to people with cars but it does not necessarily apply to carts used in industrial and warehouse settings. Sometimes moving even well designed wheeled equipment and machinery is no simple task. This is where a power tugger or cart mover from DJ Products can make a big difference. Our material handling solutions make it possible for one operator to move heavy-duty wheeled equipment with a reduced risk of injury.

With carts that are heavy but don’t seem ridiculously heavy, there is the temptation to go ahead and push or pull it—just get a couple of workers and the job will be done, right? Well, maybe. The job might be done…but your employees may experience damaging muscle strain afterwards.

A DJ Products CartCaddyShorty power tugger is a motorized cart mover manufactured to help transport carts or equipment that require turning and that can typically be pushed or pulled with one or two people. Perhaps if workers pushed or pulled these loads once or twice they’d be okay. But when a few workers repeatedly strain to transport heavy loads at work, this can take its toll on their musculoskeletal system.

Our CartCaddyHD cart mover can be used to maneuver carts or equipment of up to 50,000 pounds forwards or backwards as needed. It has a mover arm that can be used for a variety of carts and equipment so your employees won’t need to spend time trying to fashion different attachments.

Call us at 1-800-686-2651 to talk to a Sales Engineer about these and other material handling solutions for your business.

Your Turn to Talk: Where Do You Stand on Ergonomic Debate?

We’ve spent some time this week talking about the changing climate in Washington with regard to ergonomics and ergonomic legislation. On the campaign trail, President Obama repeatedly promised workers a healthier, safer workplace, saying he would use the full weight of his office to attack the problem of musculoskeletal injuries. Confirmation this week Hilda Solis as Obama’s new Labor secretary is expected to get the ball rolling.

Despite the fact that ergonomic systems and equipment have been repeatedly proven to significantly reduce worker injury and the exorbitant medical, insurance, disability and lost man-hour costs associated with musculoskeletal injuries, recent news reports give the impression that business owners fear the financial burden of government-regulated ergonomics. Admittedly, as one of the nation’s premier manufacturers of ergonomically-designed electric carts and motorized cart pushers, DJ Products is a bit biased on the subject. However, our considerable experience with customers from large manufacturers to small business owners indicates that rather than fearing ergonomics, savvy businessmen are embracing it, not only to protect the health and safety of their employees, but to streamline production and reduce production costs. In our experience, most purchasers of our ergonomic carts, tugs and movers recoup their investment within the first year, noting savings in medical and production costs.

In news reports of ergonomic panic, the leadership of the U.S. Chamber of Commerce appears to be fanning the flames of dissent. The chamber cites cost and potential for abuse (i.e., paying the cost of worker injuries suffered off the job) as its two main reasons for opposition. There are always some people who will try to abuse the system, but we don’t imagine that abuse will be any greater with ergonomic rules than without them. If potential abuse were the deciding factor, there wouldn’t be any government programs, so this argument is negligible.

The issue of cost, particularly in the current economy, is, of course, a consideration. However, throughout industrial history, new innovations have required some re-tooling to reap greater profit. With ergonomics, considerable benefits can be realized from minor changes: a change in position, routine or tool placement. Ergonomic equipment can be introduced gradually, a sector at a time, allowing businesses to realize immediate gains without tremendous financial outlay.

The chamber argues that regulation is unnecessary because businessmen recognize the value of ergonomics and are implementing programs without government intervention. If that’s true, then what’s the harm in regulation? The fact is that forward-thinking businessmen do recognize the value of ergonomics and they are integrating ergonomics into their operations. But many are not and their workers suffer so government acts for the common good.

But enough from us, we want to hear from you on this issue. Where do you stand on the ergonomic debate? Let us know and we’ll share your thoughts with our readers.

Ergonomic Material Handling Solutions Improve Productivity

In our last post we talked about coming trends in warehousing. More companies are starting to outsource certain functions, such as logistics, as part of a program to increase efficiency and improve productivity. Outsourcing allows you to focus on your primary business model instead of stretching your resources to include secondary but essential functions such as logistics. The astute businessperson will realize that outsourcing is but one element of what must be a multi-directional effort to tighten efficiency and improve productivity in these difficult economic times.

Making a careful assessment of material handling equipment usage and associated costs — both direct and indirect — can have a significant affect on your bottom line.

With the cost of diesel fuel and gasoline going through the roof, replacing outdated equipment with fuel-efficient electric and battery-powered equipment can save thousands of dollars in fuel costs.
Replacing bulking, difficult to move equipment with highly maneuverable powered carts and tugs can improve workplace safety and worker morale and decrease lost man-hours from absenteeism and injury.
Installing ergonomically designed pushers, pullers and carts can save thousands of dollars a year in decreased medical, insurance and disability costs resulting from musculoskeletal injuries.
Implementing ergonomic practices in the workplace can improve worker morale considerably while increasing efficiency and productivity significantly. Retraining staff to utilize recognized ergonomic practices generally produces an immediate savings from reduced worker injuries and associated medical costs.

DJ Products specializes in providing affordable ergonomic solutions to material handling applications. Our highly trained staff can assist you in assessing your material handling needs and design solutions tailored to the specific needs of your business. For more information, visit the DJ Products website.

MHIA Funds Distribution Ergonomics Research

The Material Handling Industry of America (MHIA) has awarded a $50,000 research grant to Ohio State University researchers in Columbus, Ohio. The grant will be used to help fund creation of a research center focused on distribution ergonomics. Provided through MHIA’s College Industry Council on Material Handling Education, the grant represents MHIA’s maiden effort in direct funding of material handling and logistics research.

In their award-winning grant application, Dr Carolyn Sommerich and Dr. Stephen Lavender of OSU proposed:

To create a research center that develops and devaluates ergonomic methods, tools and processes that will allow distribution center workers to work more safely and efficiently; and
To develop partnerships between regional distribution centers and material handling equipment manufacturers to assist the distribution centers in becoming workplaces of excellence via the proper utilization of ergonomics and lean engineering.

“MHIA is proud to support this important research which will contribute significantly to the body of knowledge on ways to improve the safety and productivity of warehouses and distribution centers,” said Daniel Quinn, MHIA Vice Chairman for Education Planning & Professional Development. “Going forward MHIA is anxious to support research such as this which will benefit the safety and productivity of factories and warehouses in the United States.”

In making the grant announcement, MHIA voiced a commitment to supporting material handling and facility logistics research and teaching in the future. Increased funding will be available for such research in the 2009-10 academic year. A call for proposals is expected to go out late this year.

DJ Products applauds MHIA’s new initiative. We recognize the importance of ergonomics in the workplace and are dedicated to the design and production of ergonomic material handling solutions. Visit the DJ Products website for more information about ergonomic products that can make your plant or business safer, more efficient and more productive.

Shopping Cart Retriever Allows Retailers to Focus on Customers

During the holidays, they’re particularly noticeable. The bundled up teens sloshing through the slush in search of errant shopping carts left stranded by harried holiday shoppers. They struggle to push them into long, snaking lines and over ruts of ice and snow, muscling them from side to side as they push them toward the store where shoppers wait impatiently to grab one and hit the aisles.

Shopping cart retrieval is a perennial problem for retailers across the country, but especially during the busy holiday shopping season. Each moment you keep your customers waiting for a cart adds to their frustration, not exactly the feeling of good will you’re trying to promote during the make-or-break holidays. You want your customers pushing their cart through the aisles of your store, filling it will all kinds of holiday goodies.

And the more staff you have to task to collecting shopping carts, the fewer staff available to wait on anxious customers and ring up their purchases. During your busiest hours when you need your full staff complement working on the floor, sending two or three (and in bad weather, often four or six) employees out to retrieve needed shopping carts can put an unfortunate dent in your ability to serve your customers quickly and effectively. With the poor economy forcing most businesses to cut back on staff, delegating employees to shopping cart retrieval puts an even bigger burden on your staff and taxes the patience of your customers.

DJ Products’ powered shopping cart retriever takes the strain out of gathering shopping carts and delivering them back to the store. A single employee can quickly and easily maneuver up to 50 shopping carts around a parking lot and in the door without assistance, even through parking lots rutted with frozen snow and ice. The ergonomic design of our shopping cart retriever system eliminates the pushing and straining that often causes muscle injury and back strain when employees are forced to maneuver a line of carts manually. Your employees will thank you for making an onerous job easy. Your customers will thank you for keeping maximum staff on the floor to make their shopping experience more pleasant. And your accountant will commend you for finding a cost-effective way to improve efficiency and productivity. It’s a win-win-win scenario. Visit the DJ Products website to find out more about our shopping cart retrieval system.