Tag: Material Handling

Ergonomic Mobile Applications

We recently read about a mobile app that was designed to help improve ergonomics in the workplace. With this app, people can see photos different postures that might lead to injury at work and get information on ways to improve posture as well as learn about exercises they can do at work to reduce injury. This is a great way to increase awareness about the importance of correct posture.

However, before the term “app” was used to refer to programs created for mobile devices, it was part of word “application.” And for some people, a mobile app will not be enough to reduce injury in the workplace but a mobile application that they can use as they complete their work tasks can make all the difference.

A DJ Products Industrial Power Mover can eliminate the strain of manually pulling heavy products, parts carts and wheeled equipment. Our material handling solutions or “mobile apps” can also eliminate bulky, expensive lift trucks.

Our CartCaddy power movers comes in many different shapes and sizes to handle wheeled applications that operate with racks, carts, and casters. They are designed to move with employees so they do not have to overexert themselves to push or pull in ways that can damage the musculoskeletal system.

If you have seen a number of workers who need to go on disability due to injuries that relate to ergonomic issues, isn’t it time to apply a different kind of material handling solution?

Call us at 1-800-686-2651 so we can help you find material handling solutions that fit your workplace.

Introducing New Hospitality Applications for Motorized Carts

Business owners must constantly be preparing for coming changes and watching for new trends and products. That’s the reason this blog devotes space to those issues, as we have in the past week. As the country’s leading manufacturer of ergonomically-designed motorized material handling carts, we’ve learned that staying competitive in U.S. industry requires not only the flexibility and willingness to embrace new ideas, but the innovative thinking to see new applications for your products in the workplace. Innovative applications of DJ Products’ ergonomic carts originally developed for health care and manufacturing markets have opened new opportunities in the hospitality industry. When you visit our website, you’ll find a new product category for Motorized Carts for Hospitality, Hotel, and Industrial Environments. 

DJ Products has found that many of the same tasks performed in hospital and industrial settings are also performed by employees at hotels, motels, resorts and casinos. All must push heavy carts filled with dirty linens or cleaning supplies. All sometimes need to move heavy equipment, whether it’s an EKG machine or a one-armed bandit. All need to move materials and supplies from one point to another, usually through narrow and crowded hallways. And all have to haul trash. With the click of your mouse, it’s now easy to find and examine all of these commonly used material handling products in one place by clicking on the new link to Motorized Carts for Hospitality, Hotel, and Industrial Environments from DJ Products home page.

Our expanded listing of motorized powered carts and equipment for the hospitality and hospital industries includes: housekeeping carts, dirty linen carts, wire carts for clean linens, powered and electric flatbed carts, a motorized dump hopper for trash and debris, and more heavy-duty motorized industrial carts and powered movers for handling bigger, heavier, more unwieldy loads. We even offer a motorized cart retro kit that can be adapted and installed on any cart, turning your old carts into money-saving models of ergonomic efficiency.

All of DJ Products’ material handling products are built to maneuver economically and safely in confined spaces. The ergonomic, walk-behind design of all of our products provides clear sight lines, ensures easy maneuverability and protects the health and safety of operators. Forward-thinking business owners who recognize coming trends are already embracing ergonomics as the wave of the future. To find out more about DJ Products’ ergonomically-designed powered carts and movers, visit our website and talk to one of our ergonomic engineers. At DJ Products, the future is now!

Highlighting the Roll Pusher

Moving square and rectangular objects around your warehouse can be difficult enough. How do you handle round items like rolls and spools? Our CartCaddy Roll Pusher takes the awkwardness out of transporting these often troublesome objects.

The size and weight of rolls makes them difficult to handle manually. Our CartCaddy has a front-mounted adjustable roller system that pushes against the bottom of the object being moved. This applies pressure to the tires, picking up traction, while the rollers turn in the opposite direction to move the object forward.

Ergonomically designed twist grips on the handlebars allow the operator to start forward momentum without accelerating too quickly. The object will slow down or speed up following the pace of the pusher. Thanks to the ease and smoothness of the operation, the job can be handled by a single employee.

The pusher operates on a 36 volt three-battery system that will generally last two shifts on a single charge. It’s powerful enough to handle loads up to 20,000 pounds. The rollers extend outside the profile of the pusher, making it easy to separate objects that are stacked alongside each other.

Team CartCaddy has a solution for your material handling applications, no matter how big or small. Our line of tugs and tows can handle loads up to 50,000 pounds and their ergonomic design helps prevent many of the most common workplace injuries. Call 800.686.2651 or visit our website and use our handy chat feature to get immediate assistance from our friendly Sales Engineers.

How Ergonomics Increases Productivity and Quality

In our last post we talked about how ergonomically designed material handling equipment improves worker health and safety by reducing expensive and potentially debilitating musculoskeletal injury. Business owners also realize measurable increases in worker productivity and product quality when ergonomic equipment and procedures are introduced into the workplace.

Most industrial equipment and work procedures were originally designed for occasional use, not the high-pressured, repetitive, long shifts found in the modern work place. By designing equipment that adjusts to the physical size and capabilities of each individual worker and by structuring work procedures to eliminate uncomfortable body positions during task performance, ergonomics decreases fatigue on muscles while increasing worker comfort. This enables workers to continue working comfortably without the frequent breaks they would otherwise need to stretch and rest tired muscles. Workers remain fresh and energized and can work comfortably through an entire shift. The result is decreased injury, better worker morale and increased worker productivity resulting in improved product quality. Ergonomics produces a win-win scenario for business owners and their employees.

Implementation of an effective ergonomic plan requires a three-pronged approach that involves engineering, administration and work practice modifications.

  • Engineering modifications may include changes in equipment and tools used, workstation modifications and changes in the way tasks are performed. Because engineering modifications produce the greatest reduction or elimination of physical risk, they also result in the greatest cost savings. Reduced physical risk reduces the medical, insurance, disability and lost man-hour costs of potentially debilitating musculoskeletal injury. On its website, DJ Products provides an invaluable Ergonomic Load Calculator that can be used to estimate the force needed to move loads in a variety of workplace environments and recommend ergonomic solutions to your material handling problems.
  • Administration modifications involve alterations to the work organization and/or workplace culture. While less expensive to implement, results are also less reliable in that they depend entirely on human compliance. Administrative modifications may include education and training in ergonomic procedures, restructuring job responsibilities to minimize repetitive tasks, worker/task rotation, increasing the frequency or duration of break periods for certain tasks, improving workers’ physical conditioning and developing oversight programs.
  • Work practice modifications include the development of ergonomic procedures for the performance of each individual task, worker training and oversight.

The initial investment in ergonomics may seem to be considerable, but the benefits — and long-term savings — far outweigh the costs and continue long after the initial investment is recouped.

Monday: How ergonomics saves money

Invest in Ergonomic Material Handling Solutions

They say you have to spend money to make money but deciding which expenditures are worthwhile is certainly not easy. Business owners have to concern themselves with the bottom line, often cutting costs to make sure that they don’t wind up on the red. But one area where you might want to consider spending more instead of cutting back is material handling solutions. You may think that not investing in things like industrial power movers or motorized carts will save money because you spend less…but what you are not considering is how much inadequate equipment can cost you in the long run.

Your workers have their own budgets and bottom lines to be concerned about and they may remain silent about the pains and strains of manually pulling and pushing heavy carts and other wheeled equipment because they don’t want to ruffle any feathers. Unfortunately, this means that there may suffer micro-tears and muscle strain that over time gets worse until one day there is an injury that warrants medical attention. In some workplaces, the thought of having just one or two key workers out on medical leave is enough to send management into a panic. It is one thing if employees fall ill or get injured away from the job; having employees suffer injuries at work that could have been prevented with the right equipment is another matter entirely.

Our material handling solutions are not one-size-fits-all: DJ Products will work with you to customize our products so they suit the needs of your workers. Call is at 800-686-2651 to speak with a Sales Engineer today.

How Ergonomics Saves Money

Musculoskeletal injuries caused by overexertion are responsible for 25% of all workplace injuries and affect one in every 200 workers, according to data compiled by the National Institute for Occupational Safety and Health (NIOSH). Overexertion injuries caused by straining during pushing, pulling, lifting and carrying tasks cost U.S. businesses more than $1 billion in compensation costs and 12 million lost workdays every year. But that’s just the tip of the iceberg! According to the National Council on Compensation Insurance, more than 50% of worker’s compensation claims are for debilitating back injuries that affect 1.75 million (1 in 5) workers each year — at an annual price tag of $30 billion. The time-lost cost of a single back injury is estimated by the Bureau of Labor Statistics at $26,000.

Ergonomic equipment is designed to eliminate and prevent muscle strain, overexertion, back injury and the whole gamut of musculoskeletal and repetitive motion injuries that eat away at U.S. business profit margins. Ergonomically-designed equipment reduces the risk of overexertion and injury from pushing, pulling, lifting, carrying, bending and twisting tasks. The equipment, not the worker, carries the burden, eliminating expensive medical, insurance, worker’s compensation and lost work-hour expenses. When workers are less physically tasked and workplace safety is increased, worker morale improves, production increases and product quality goes up.

One study of U.S. manufacturers found that every dollar invested in ergonomics resulted in a savings of $4. DJ Products, a national leader in the manufacture of ergonomically-designed carts and movers, has found that most customers recoup their investment in ergonomic equipment within the first year. DJ Products specialized in providing affordable ergonomic solutions to material handling applications. We manufacture material handling equipment that is designed to eliminate the strain and pain of manually pushing or pulling heavy carts, equipment or materials. Our ergonomically-designed equipment is smaller, more maneuverable and less costly than traditional material handling equipment such as forklifts, walkies and motorized riding tugs. DJ Products specializes in battery powered, walk behind carts, movers and pushers that offer maximum safety and maneuverability. If you’re looking to get better value from your material handling dollar, contact DJ Products’ expert ergonomic sales team today!

Staying Competitive as Recession Wanes

The economy is finally showing signs of life; although as we mentioned in our last post, recovery is likely to be a slow process. As America recovers from the recession, businesses may find themselves trapped between wary consumers on one side and skittish bankers on the other, further slowing economic recovery. A continued lag in spending and lending means that belt-tightening will remain the norm for at least the next six to 12 months if businesses are to stay competitive and, in some cases, survive.  

In an informal poll conducted last month, Manufacturing & Technology eJournal readers said they planned to rely on a variety of cost-cutting measures over the next year to maintain their competitiveness (click the link above for complete survey results):

  • 36% expand territory
  • 32% seek cost reductions from existing vendors
  • 24% eliminate underperforming products/services
  • 24% employee layoffs
  • 21% reduce salaries or work days
  • 12.5% seek work closer to home

Turning to your own workers for suggestions on how to increase cost-saving measures has proved a successful tactic in many industries during the recession. While concessions made by auto workers and airline employees have garnered the lion’s share of the headlines, workers in nearly every industry and business field have agreed to cut salaries, decrease work hours or forego benefits in order to maintain the solvency of their employer and keep their jobs.

It’s all about sharing the load and allowing workers to buy into the decision-making process. Workers express greater support for solutions they have helped create. And they’re more likely to embrace cost-cutting measures — and exert peer pressure on fellow employees to toe the line — when they feel:

  1. Their efforts will have a direct impact on solving the problem.
  2. More people will be able to keep their jobs because of the sacrifices they are making.
  3. The burden is being shared equally by workers and management.  

That last point may be the most critical. We’ll look at why next time.

Prevent Back Pain with a Power Puller

When your employees pull or tug on carts and dollies that are too heavy the result can be pain, back strain, and a number of other injuries. WebMD categorizes these injuries as:

Sudden (acute) injuries: These kinds of injuries are “sudden and severe” and include things like compressed nerves, ligament and muscle injury, spine fracture and torn or ruptured discs. Although WebMD notes that the “pain from an acute injury usually does not last longer than 6 weeks,” that is quite a long time to be hurting if you need to perform physical labor for work. And it is possible for a worker to become re-injured during that time.

Overuse injuries: With these, an employee may not remember a specific incident such as ‘throwing his/her back out,” but the pain stiffness and muscle spasm are certainly memorable, lasting 4 weeks if there is no treatment.

Material handling solutions such as a DJ Products power puller is an invaluable for preventing the injury and re-injury that can occur when employees strain their backs. Wheeled equipment such as dollies, hand trucks, linen carts, and hospital carts may be overloaded or the weight on them may not be distributed evenly. This is where a CartCaddyLite Shorty power puller comes in handy: it’s designed with enough power to maneuver carts with less than 1500 lbs. through confined environments where tight maneuverability is of a huge concern. You don’t want your employees to injure themselves or end up with tipped over carts.

Contact one of our Sales Engineers at 1-800-686-2651 to learn more about power pullers and our other useful material handling solutions.

ErgoExpo Promotes Value of Ergonomics to Business

With the 15th Annual National Ergonomics Conference and Exposition opening tomorrow in Las Vegas, this seems like a good time to promote the value of ergonomics to creating safe working conditions, safe work environments and saving businesses a considerable amount of money on their bottom line. ErgoExpo will focus on the role of workplace ergonomics in economic recovery with special educational tracks detailing return on investment, impact on America’s aging workforce, potential to reduce health care costs, and impact on improving workplace safety.

The application of ergonomics to workplace processes and equipment has been proven time and again to increase productivity and profitability while improving health, safety and morale. Implementing an ergonomic plan and utilizing ergonomic equipment in your place of business is a win-win proposition — for business owners and their employees.

  • Ergonomic procedures eliminate painful movements that can stretch and pull muscles causing injury, particularly with repetition or over time.
  • Utilizing ergonomically-designed material handling equipment eliminates the strain and risk of injury from transporting and positioning materials or equipment.
  • Implementing an ergonomic program creates a safer environment in the workplace.
  • Ergonomic equipment allows workers to stay on the job longer and take fewer and shorter breaks, increasing productivity.
  • A safer work environment means fewer injuries and fewer lost man-hours, increasing worker productivity.
  • Fewer injuries decrease direct medical and physical therapy costs as well as the expense of insurance and disability claims, improving your bottom line.
  • When work is less physically taxing, workers are happier and workplace morale goes up.
  • When injuries go down and morale goes up, absenteeism goes down and productivity goes up!

To find out more about ergonomically-designed material handling equipment, visit the DJ Products’ website today.

Invest in Ergonomically Designed Material Handling Solutions

Your employees may be using a cart or some other device that they have pieced together themselves to transport goods within your workplace and you figure as long as they get the job done it is okay. But is it really?

Carts that are designed for other purposes and those that are not made specifically for humans to transport heavy loads can cause injury and strain. You have invested a lot in your company and in your employees—why not see to it that they have the right equipment to do their jobs and transport materials without incident? The loss in revenue and productivity that results from using material handling solutions that are not ergonomically correct can be avoided. DJ Products provides power tugs and other solutions that eliminate the strains and pains of manually pushing or pulling heavy carts, equipment or material.

In addition to that, DJ Products makes material handling solutions that are more maneuverable than traditional electric equipment like fork trucks, walkies or motorized riding tugs. Our battery powered “walk behind” units are designed for better control.

We offer a wide range of equipment, such as:

* Hospital Carts

* Stainless Steel Food Carts

* Platform Trucks and Scissor Lifts

* Carts with Casters

* Carts with 4-swivel casters or wagon-wheel style of turning

* Car Pushers

* Trailer Movers

* Paper Roll Pushers

* Equipment Pullers

* Airplane Tugs

And if you are not exactly sure of what you need, you can call us and one of our Sales Engineers will be happy to help you select the right solution and discuss custom applications where our base products match primary criteria.