New Style 5th Wheel Arm Assembly Improves Strength and Control

At DJ Products, every design change has one goal: make our equipment stronger, easier to use, and more reliable for our customers. Our new style 5th wheel arm assembly is built to do exactly that. It’s heavier duty, cleaner looking, and replaces multiple older versions with one universal design.

Why We Made the Change

The 5th-wheel arm assembly is the pivot point that allows a unit to steer left and right once it’s connected to a load. For years, we used three different versions of this arm. Each came with its own set of parts, and over time, each developed too much play in the pivot. That “slop” led to more maintenance than we’d like to see.

The new-style arm replaces all three versions with one stronger assembly. That means less upkeep, less parts complexity, and better performance in the field.

5th wheel arm over the top view

Key Improvements

Tighter tolerances
The pivot holds tight with minimal play, reducing sway and keeping loads steadier.

Tapered bearings
Built with tapered roller bearings on the pivot, the new arm is stronger and holds up under heavier use.

Adjustable crown nut
Operators can set how freely the arm pivots.. smoother and lighter for easy maneuvering, or tighter for more control under load.

Simpler, cleaner design
The assembly has fewer parts, a compact look, and is now robot-welded for consistency. This makes it easier for us to build and stock, and easier for customers to maintain.

5th wheel arm top view

Built From the Shop Floor

This redesign didn’t start in a conference room. A few years back, our welding lead and his team built a prototype out of spare parts during some downtime. It worked so well that it became the foundation for this new assembly. That kind of hands-on problem solving is what keeps our products moving forward.

Already in the Field

The new 5th wheel arm assembly is being tested on Waste Caddies, Waste Caddy Shorties, Cart Caddy 5Ws, & Cart Caddy Shorties. By replacing three separate designs with one universal version, we’ve made things easier for both our customers and our production team.

What Customers Should Know

  • The new arm is stronger than it looks.
  • It will replace all previous versions across our product lines.
  • Units in the field are already using it, with positive early results.
  • The new arm will bolt on-to existing units in the field.
  • The new arm will still accept existing attachments.

What’s Next

As soon as we finish using our existing stock of old assemblies, all DJ Products units will ship with the new style 5th wheel arm. Customers who want to upgrade existing equipment can make the switch as well.

The result is a 5th wheel arm assembly that’s stronger, tighter, and built to last… helping your team move loads with more stability and less maintenance.

Ready to upgrade or need specs for your application? Request a quote and Contact Sales and our team will match the arm to your unit and use case.

Molded Handlebar: Enhanced Ergonomics for Better Control

At DJ Products, we are always looking for ways to improve usability in our walk-behind tugs. Our equipment has always been built with safety, durability, and reliability in mind, and now we’re taking it a step further with a new ergonomic handlebar option that makes operation even smoother and easier. That’s where our Molded Handlebar comes in. 

What is a Molded Handlebar? 

Our ergonomic handlebar upgrade makes operating our equipment easier and more user-friendly. While our traditional potentiometer system still serves our customers well, the new molded handlebar introduces a throttle cartridge that makes operation more intuitive and fine-tuned. This upgrade helps reduce maintenance needs, streamlines control, and enhances day-to-day usability. 

Have no fear, the Molded Handlebar also contains an emergency stop button. This feature ensures that operators can quickly halt the machine whenever necessary, giving an added layer of confidence and safety in any work environment. 

Why Our Customers Approve It 

  • Secure handling – The throttle is controlled by your thumbs, allowing for quicker navigation, especially in tight spaces. It moves forward or backward depending on the direction you push or pull it. 
  • Proportional throttle – The farther you push it, the faster the unit will move, giving you more accurate control with minimal effort. Its speed-matching attribute responds to how far you press, from light pressure for slow, controlled movement to full pressure for faster motion. 
  • No potentiometer = reduced maintenance requirements 

the old/standard handlebar Picture of a molded handlebar top view

From manual control to ergonomic ease (old meets the new 

Technical Compatibility 

Our molded handlebar is a great upgrade, but it will not be compatible with some of our units. It will not work on the following: 

  • Terminal Tractor Line 
  • Round Tube Frame models (like Parts Caddys or Wagon Caddys) 
  • EPC Models 
  • CarCaddy Push Frame units 
  • Old tube frame styles 
  • Units equipped with a service air brake option 

Our team will happily assist you and answer your questions about whether your unit can be upgraded. We are here to help you verify compatibility as well. 

Tested in the Field 

The molded handlebar upgrade can now be found across several of our product lines, including: 

Customers report reduced strain, smoother handling, and greater confidence in operation. The molded design keeps control simple and reliable, helping extend equipment life while making it easier for operators to do their jobs effectively. 

Misconceptions About the New Design 

We sometimes hear that the molded handlebar “looks too simple,” but don’t let that fool you. It’s not cheap or flimsy. It’s engineered for strength, tested for durability, and trusted by operators who prefer it for day-to-day use. Think of it like switching from a manual crank to a modern push-button control. Same power, less hassle. 

Key Takeaway 

Our molded handlebar is a smart move as long as your model supports it. If you are looking for a smoother, more comfortable, and secure way of operating your DJ Products units, our optional molded handlebar is the perfect choice. Ready to make the switch? Call us today for a free demo at 1-800-686-2651 or download our brochure here.