At DJ Products, we are always looking for ways to improve usability in our walk-behind tugs. Our equipment has always been built with safety, durability, and reliability in mind, and now we’re taking it a step further with a new ergonomic handlebar option that makes operation even smoother and easier. That’s where our Molded Handlebar comes in.
What is a Molded Handlebar?
Our ergonomic handlebar upgrade makes operating our equipment easier and more user-friendly. While our traditional potentiometer system still serves our customers well, the new molded handlebar introduces a throttle cartridge that makes operation more intuitive and fine-tuned. This upgrade helps reduce maintenance needs, streamlines control, and enhances day-to-day usability.
Have no fear, the Molded Handlebar also contains an emergency stop button. This feature ensures that operators can quickly halt the machine whenever necessary, giving an added layer of confidence and safety in any work environment.
Why Our Customers Approve It
- Secure handling – The throttle is controlled by your thumbs, allowing for quicker navigation, especially in tight spaces. It moves forward or backward depending on the direction you push or pull it.
- Proportional throttle – The farther you push it, the faster the unit will move, giving you more accurate control with minimal effort. Its speed-matching attribute responds to how far you press, from light pressure for slow, controlled movement to full pressure for faster motion.
- No potentiometer = reduced maintenance requirements
From manual control to ergonomic ease (old meets the new)
Technical Compatibility
Our molded handlebar is a great upgrade, but it will not be compatible with some of our units. It will not work on the following:
- Terminal Tractor Line
- Round Tube Frame models (like Parts Caddys or Wagon Caddys)
- EPC Models
- CarCaddy Push Frame units
- Old tube frame styles
- Units equipped with a service air brake option
Our team will happily assist you and answer your questions about whether your unit can be upgraded. We are here to help you verify compatibility as well.
Tested in the Field
The molded handlebar upgrade can now be found across several of our product lines, including:
Customers report reduced strain, smoother handling, and greater confidence in operation. The molded design keeps control simple and reliable, helping extend equipment life while making it easier for operators to do their jobs effectively.
Misconceptions About the New Design
We sometimes hear that the molded handlebar “looks too simple,” but don’t let that fool you. It’s not cheap or flimsy. It’s engineered for strength, tested for durability, and trusted by operators who prefer it for day-to-day use. Think of it like switching from a manual crank to a modern push-button control. Same power, less hassle.
Key Takeaway
Our molded handlebar is a smart move as long as your model supports it. If you are looking for a smoother, more comfortable, and secure way of operating your DJ Products units, our optional molded handlebar is the perfect choice. Ready to make the switch? Call us today for a free demo at 1-800-686-2651 or download our brochure here.