DJ Products

Your Flatbed Cart Is Costing You More Than You Think

Kim Salazar — Tue, 26 May 2026 09:30:29 +0000

If you’ve spent time on a warehouse floor or in a production facility, you’ve seen it: a worker leaning hard into a heavy cart, shoulders twisted, fighting to steer it around a corner. Maybe you’ve heard the complaints about sore backs, tired arms, or near-misses in tight corridors.

This isn’t just a comfort issue. It’s a productivity problem, a safety liability, and in many cases, the root cause of costly workers’ comp claims and equipment damage.

At DJ Products, we’ve spent decades building powered material handling equipment for exactly these situations. Our latest solution, the Flatbed Chaindrive Remote Steer, was designed specifically for operations that need to move heavy loads through confined spaces, without putting workers’ bodies at risk.

The Real Cost of Manual Material Handling

It’s easy to underestimate what manual maneuvering actually costs your operation. Beyond the obvious ergonomic risks, there are slower cycle times, fatigued workers making poor decisions, and the constant risk of damaging loads, equipment, or infrastructure.

When the loads get heavy, the problem multiplies. Moving anything over a few thousand pounds by hand, even on a wheeled cart, demands significant physical force. Steering a flat cart loaded with machinery or materials through a production line, loading dock, or narrow aisle is a two-person job at minimum. And even then, control is limited.

These are exactly the conditions the Flatbed Chaindrive Remote Steer was built for.

What the Flatbed Chaindrive Remote Steer Actually Does

The unit is a powered, remotely steered flatbed transport platform. Material is loaded on top of the flat deck, the worker picks up the wireless remote transmitter, and drives the load where it needs to go. No pushing, no pulling, no strain.

The standard configuration handles loads up to 5,000 lbs. For operations dealing with heavier equipment, the optional 3HP 36VDC drive system scales capacity up to 10,000 lbs. Either way, the operator stays in control at all times, walking beside the unit and steering it with precision.

Key specs at a glance:

Load capacity: 5,000 lbs standard (10,000 lbs with upgraded drive)
Speed: 0-2 mph forward and reverse
Power system: 36VDC electric, three 12V batteries
Drive: 1HP continuous (6HP peak), chain-driven to front tires
Dimensions: 78.75″ L x 40.5″ W x 15″ H
Machine weight: 1,054 lbs with batteries
Controls: Handheld wireless remote or optional belly box transmitter
Charging: 4.5A onboard charger (15A 3-bank upgrade available)
Battery run time: Approximately 8 hours per full charge (2-3 hours at max load)

Designed with Safety at the Center

One of the most common questions we get is about what happens when something goes wrong. The Flatbed Chaindrive Remote Steer is built with a dedicated Emergency-Stop switch on the remote transmitter. Press the red button, and the machine comes to a controlled stop immediately. The motor brake is applied, and the unit won’t move again until the E-Stop is manually released and power is cycled.The system also features a key-switch power control, a main circuit breaker for motor overload protection, and an accessory circuit breaker for the control circuit. An onboard voltmeter lets operators check battery state at a glance before a shift starts.

Optional features include a strobe safety light and an audible horn, both designed to alert nearby workers whenever the unit is in motion.

Who This Unit Is Built For

The Flatbed Chaindrive Remote Steer works best in environments where you have heavy, evenly distributed loads that need to move through spaces that don’t accommodate a forklift. Think:

Manufacturing facilities moving large assemblies between workstations
Palletized freight repositioning in distribution centers
Heavy equipment transport for maintenance shops and service bays
Healthcare and institutional settings managing large wheeled loads
Any operation where operator fatigue or injury risk is a known concern

The Invert Drive Function: A Detail Worth Knowing

One small but genuinely useful feature is the Invert Drive function. If the operator is positioned on the opposite side of the unit from where steering typically originates, they can hold the Invert Drive button for three seconds to flip the drive direction. This makes it much easier to navigate the unit in and out of tight spaces without repositioning yourself.

Starting the Conversation

Every facility is different. Load weights, aisle widths, surface conditions, shift lengths, and workforce considerations all affect what the right unit looks like for a given application.That’s why we don’t just sell equipment. We talk through the details with you first. The DJ Products sales team has seen hundreds of different applications and can help identify whether the standard configuration covers your needs, or whether an upgraded drive system, alternate battery setup, or custom bed configuration makes more sense.

Ready to see what the Flatbed Chaindrive Remote Steer can do for your operation? Call us at 800-686-2651or request a demo.

The post Your Flatbed Cart Is Costing You More Than You Think appeared first on DJ Products.

Aircraft Caddy 15K Magic Arm for Safe Aircraft Moves

Kim Salazar — Fri, 10 Apr 2026 13:00:48 +0000

Tight hangars leave no room for hesitation. When clearance is limited, the right tug can make the difference between a smooth move and unnecessary stress. The Aircraft Caddy 15K Magic Arm gives one operator a safer, easier way to load and maneuver aircraft up to 15,000 lbs in tight spaces, hangars, and ramp staging areas.

Why the Aircraft Caddy 15K Magic Arm stands out

The strength of this unit is not just its pulling power. It is the way it improves control at every step of the move. The Magic Arm uses an electric actuator to power load the aircraft, helping reduce manual effort while giving the operator a more controlled way to position and move the aircraft.

One operator can safely load and maneuver aircraft up to 15,000 lbs.
Powered loading helps reduce manual effort during aircraft positioning.
Variable speed control, neutral throttle braking, and adjustable acceleration and braking support smoother starts and stops.
Quiet electric operation helps the operator stay more aware of the aircraft and surrounding space.

Built for precise aircraft movement

The Aircraft Caddy 15K Magic Arm is engineered for steady, predictable handling. It combines a heavy-duty steel frame, 36VDC drive system, 2:1 gear reduction, variable speed twist grip control, and 0 to 2 mph forward and reverse travel to help the operator move with precision instead of rushing the job.

That precision carries into the safety side of operation as well. When the unit powers on, the controller runs internal diagnostics. If the handlebars are out of neutral, the tug will not respond until they return to neutral. When the operator releases the handlebars, the unit comes to a quick but smooth stop and holds position with an electric brake.

Built for day-to-day use

This is a commercial-use machine designed for repeat aircraft handling. It runs on a three-battery 36V system, delivers nominal power of 1 hp with 2 hp peak, and provides maximum drawbar pull of 800 lbs. It also includes an onboard charger and battery discharge indicator to support daily use.

A full charge provides about eight hours of runtime, and the charger automatically shuts off when the batteries are fully charged. That makes the Aircraft Caddy 15K Magic Arm practical for daily operations without adding unnecessary complication.

Why it is a smart buy

Buying the Aircraft Caddy 15K Magic Arm means buying better control. For teams that move aircraft regularly, that means a more consistent way to handle valuable aircraft with less manual strain and more confidence.

It helps reduce the labor needed to move aircraft in tight spaces.
It gives operators more precise low-speed control during loading, maneuvering, and final placement.
It supports safer movement with startup diagnostics, neutral-position protection, and controlled electric braking.
It is built for commercial use, not occasional convenience.

Options that help match the job

The Aircraft Caddy 15K Magic Arm can be configured to better fit demanding environments. Available options include a nine-tooth gear option for heavier planes, inclines, or bumps that increases torque by 2.5x while reducing speed, along with manual or electric winch options, a safety stop switch, molded handlebar, virtual training, and a lithium battery option.

A practical fit note

Before buying, it is smart to confirm the aircraft nose wheel setup and turning limits. The Magic Arm configuration can interfere with wheel pants, and turning radius is limited by the aircraft’s nose gear turning limits.

Ready to move aircraft with more control?

Talk with DJ Products about the right Aircraft Caddy 15K Magic Arm setup for your aircraft and operating environment. Because towing capacity can vary based on surface conditions, load weight, wheel type, and other application details, a quick review helps match the right power and option package from day one. Call 800-686-2651 to get started.

Get a quote on the Aircraft Caddy 15K Magic Arm and spec the right unit for your operation today.

The post Aircraft Caddy 15K Magic Arm for Safe Aircraft Moves appeared first on DJ Products.

15K Remote Steer: One-Operator Trailer and Cart Mover

Kim Salazar — Wed, 18 Mar 2026 09:00:14 +0000

Every facility has the same pressure: move more, faster, with fewer people and less risk. Trailer moves are an obvious pain point, but they’re not the only one. Cart moves, staging moves, and repositioning wheeled equipment also eat time and tie up manpower. The 15K Remote Steer is designed to solve that problem with one-operator, remote-controlled steering and the power to move heavy loads with precision.

The operational problem: trailer and cart moves create delays and damage

Trailer and cart repositioning rarely shows up as a line item until it starts costing you. Common symptoms include:

Multiple people pulled into one move
Equipment being “borrowed” (and unavailable for real work)
Tight turns that lead to bumps, scrapes, and rework

The fix is simple: control the move with the right machine. The 15K Remote Steer is built for easy turning and intricate maneuvering, so the operator can walk with the load and place it accurately.

What the 15K Remote Steer is

The 15K Remote Steer is a battery-powered, remote-controlled caddy engineered to move heavy trailers, carts and other material handling equipments with controlled, low-speed precision.

Two models are available:

15K Remote Steer 36V — made to move up to 59,700 lbs
15K Remote Steer 48V — made to move up to 108,100 lbs

Both models include key performance features customers ask for:

Proportional Remote Control
0–2 mph forward & reverse for controlled positioning
15,000 lb, 10″ hydraulic pump lift kit for coupling and moving trailers once hitched

*Important note: the hydraulic lift is designed to couple and transport.. it is not for general lifting duties.

Why it matters beyond the trailer yard

Trailer handling and material handling overlap more than most people admit. Your team is constantly moving wheeled loads through limited space while trying to protect people, product, and infrastructure.

The 15K Remote Steer supports multiple hitch styles depending on model and options. That includes ball, pintle, king pin, and gooseneck. It also supports custom engineered attachments. That is how the platform can extend beyond traditional trailer moves.

If your operation moves cart trains or specialized carts, the right engineered attachment can create a controlled connection point so you can tow cart style loads safely and consistently. The goal is not to force a one size fits all solution. The goal is to standardize on a proven powered mover, then match the hitch and attachment to the loads you move every day.

Where it delivers ROI fast

Dock doors and staging lanes

Space is limited. Time is limited. With proportional remote steering and 0–2 mph control, operators can make clean placement adjustments without repeated back-and-forth corrections.

Maintenance bays and indoor positioning

The 15K Remote Steer is designed for intricate maneuvering indoors and on semi-improved outdoor surfaces, ideal for positioning equipment where a truck or forklift is inconvenient or oversized for the job.

Storage yards and congested lots

When the yard is packed, the fastest operational win is converting “hard moves” into one-person moves without tying up high-value equipment.

Will it work in your environment?

Application matters. For predictable performance, focus on the fundamentals: surface, slope, and conditions.

The intended use environment is indoor and outdoor operation with no precipitation and low winds. Surfaces should be flat and smooth such as concrete or asphalt, or hard packed gravel rated to handle bearing pressure. Maximum operating slope is 2 percent.

If your facility has steep grades, poor surfaces, or extreme conditions, the right approach is to review your environment with a DJ Products specialist so the configuration matches real world use.

Battery runtime and charging

Battery planning is part of keeping uptime high.

Under typical conditions, runtime can be about eight hours when fully charged. Moving very heavy loads will reduce runtime. Operating at maximum power can drain batteries significantly faster. Best practice is to plug the unit in once it is no longer in use, or at the end of a shift, so it is ready for the next move cycle.

If you run continuous high volume moves, it is worth discussing battery options and charging routines up front so your team is never waiting on a charger.

Configuration options that make it fit your workflow

These are common add-ons so you can spec the unit like it was built for your yard:

King pin receiver options
Ball/pintle bracket assemblies & pintle hook inserts
Safety light assembly
Battery upgrades (including AGM options)
18″ dual steer wheel option
Fully enclosed chain guards
Belly box transmitter options (and combo setups)
Custom engineered attachments

That last category is where flexibility comes from. Custom engineered attachments are how you adapt the platform to non standard trailer connections and cart style applications, when the move requires a purpose built interface.

A practical ROI example

Here is a simple way to evaluate payback.

If you reposition loads 10 times per day and each move currently consumes 15 minutes of combined labor and equipment time, that is 150 minutes per day.

If a one operator remote steer process reduces the average move to 8 minutes, you save 70 minutes per day. At a loaded labor cost of $35 per hour, that can translate to roughly $10,000 per year over 250 workdays, before considering avoided damage, improved flow, and reduced equipment conflicts.

The point is not to promise a universal number. The point is that small time savings, repeated daily, create real operating leverage.

Choosing 36V versus 48V

Choose the 36V model when your loads and conditions align with the 59,700 lb rating and you want a strong standard configuration.
Choose the 48V model when you need higher capacity up to 108,100 lb and you want additional drive power for demanding applications.

Rated towing capacities are estimates. Real world factors like surface conditions, load weight, wheel type, and bearing friction affect the force required to move a load. That is why the right next step is a quick application review.

Next step

If you want faster trailer placement, fewer people pulled into moves, and a more controlled handling process, the 15K Remote Steer is built for that job.

If you also want one powered platform that can support trailer moves and cart style material handling with the right engineered attachment, that is a conversation DJ Products can help you have quickly and accurately.

Call DJ Products at 800-686-2651 to spec the right 15K Remote Steer configuration for your facility.

The post 15K Remote Steer: One-Operator Trailer and Cart Mover appeared first on DJ Products.

The AircraftCaddy 8K Magic Arm: Stop Wrestling Airplanes in Tight Hangars

Kim Salazar — Thu, 19 Feb 2026 08:00:31 +0000

The problem nobody brags about

Moving an aircraft a “few feet” is never just a few feet.

It turns into a slow-motion shuffle, two people pushing in awkward angles, hoping the tow bar does not slip, and praying the wingtip clears that one post you forgot was there.

Hangars are tight. Ramps get busy. Labor is expensive. So the question becomes simple: how do you move aircraft safely and efficiently without turning every reposition into a production?

The solution: one person, battery power, real control

The AircraftCaddy 8K Magic Arm is a battery-powered AircraftCaddy designed to help one person load and maneuver aircraft up to 8,000 lbs in and out of tight spaces, hangars, or for staging on the ramp.

This is not about showing off gear. It is about getting aircraft positioned faster, with fewer hands, and with less “hangar gymnastics.”

Why the Magic Arm 8K makes money

How many headaches and labor hours does this remove from your week?

Here is where the ROI usually shows up:

1) Fewer people tied up per move

When one operator can handle routine positioning, your second person stays on higher-value work (fueling, cleaning, line service, maintenance support, customer turnarounds).

2) Faster hangar flow and ramp staging

If you manage multiple aircraft, small delays stack up. Tight control and predictable movement helps you keep the hangar flowing and the ramp less congested.

3) Less stress in close quarters

Tight spaces punish sloppy movement. The Magic Arm 8K is built around controlled maneuvering, not “hope and shove.”

What operators like about the way it drives

The Magic Arm 8K is built with practical features that matter in real hangars:

Heavy duty steel frame
3/4 HP, 36VDC drive system with 2:1 gear reduction and chain drive to the tires
Variable speed twist grip with 0 to 2 mph forward and reverse
Neutral throttle braking plus adjustable acceleration and braking
Battery discharge indicator and onboard charger

For key safety and control behavior, when the handlebars return to neutral, the unit comes to a quick, smooth stop and holds position with an electric brake style response. That matters when you are inches from a wall, a tool cart, or another aircraft.

Battery life that fits a full workday rhythm

About 8 hours of runtime when fully charged
About 8 hours to recharge after full discharge
The charger includes an automatic timer shutoff when batteries reach full charge

Translation: it is built around a practical shift-style workflow. Run it, plug it in, repeat.

Options that unlock more capability (and better fit)

No two operations are identical. That is why the Magic Arm 8K includes a strong list of add-ons depending on your aircraft mix, surface conditions, and how aggressive your repositioning needs are:

Nine tooth gear option for heavier planes, inclines, bumps. It increases torque by 2.5x and reduces overall speed
Winch options (manual or electric) for the setup you prefer
Foam-filled tires for shops that hate flats
Virtual Training to get operators confident quickly
Lithium Battery Option (contact us) for shops that want longer runtime and modern battery benefits

Fit check: two important notes before you buy

This is the part that saves everyone time.

The manual calls out two real-world constraints:

Wheel pants can interfere. The Magic Arm 8K can power load your aircraft with an electric actuator, but it may not work if the aircraft nose wheel has wheel pants due to interference.
Turning radius depends on the aircraft nose gear limits. The tug cannot magically exceed the aircraft’s steering geometry.

If your operation includes mixed aircraft types, this is exactly why a quick configuration call matters.

Pricing (for budget planning)

The standard unit pricing is $7,251.

Options vary based on how you configure the unit for your aircraft and surface conditions.

A simple payback mindset (no spreadsheets required)

Use this quick back-of-the-napkin method:

Count how many aircraft moves you do per week (hangar in/out, staging, repositioning, maintenance shuffles).
Estimate average time per move today.
Multiply by how many people are typically involved.
Multiply by your loaded labor rate.

Even shaving minutes off repeated moves can add up fast when the work is weekly and predictable.

Bottom line

If you are tired of tying up two people for routine aircraft positioning, the AircraftCaddy 8K Magic Arm is built to turn aircraft moves into a controlled, one-operator task, even in tight hangars and busy ramp environments.

Get the right configuration for your aircraft

Call 800-686-2651 or reach out with your aircraft make/model and nose wheel setup so we can match the best configuration and options.

The post The AircraftCaddy 8K Magic Arm: Stop Wrestling Airplanes in Tight Hangars appeared first on DJ Products.

Lithium Battery Upgrade for DJ Products Units: EPOCH 105Ah Packages

Kim Salazar — Wed, 11 Feb 2026 09:00:09 +0000

DJ Products now offers Lithium Battery packages on multiple unit configurations, with more options expanding soon. This upgrade is built for one thing: more work per charge, with clearer power visibility.

All 36V and 48V Units Now Have a Lithium Option

That means every DJ Products 36V and 48V unit can be upgraded with lithium power, giving customers longer runtime, smarter monitoring, and better performance across the workday.

What You Get with EPOCH 105Ah Lithium

The EPOCH 105Ah Lithium Battery is designed to perform as a primary power source or as a second battery option, with the features customers keep requesting:

105Ah capacity for longer runtime
Built-in heater for cold environments
Bluetooth connectivity with the EPOCH app
Strong value for the performance

Compatible Unit Configurations

Lithium packages are currently available across multiple configurations, including:

36V Sheet Steel Units
3HP Sheet Steel Units
3HP Chain Drive Units (3 Battery and 6 Battery options)
48V Chain Drive Units (4 Battery and 8 Battery options)
TT Units (8 Battery option)

Updated Pricing for Lithium Options

36V Sheet Steel Units – 60024936VLIT: $3,646.30
3HP Sheet Steel Units – 6002493HPLIT: $3,717.70
3HP Chain Drive Units (3 Battery) – 6002493HPCDLIT: $3,613.85
3HP Chain Drive Units (6 Battery) – 6002493HPCDLIT6: $9,273.24
48V Chain Drive Units (4 Battery) – 60024948VLIT: $4,682.76
48V Chain Drive Units (8 Battery) – 60024948VLIT8: $11,597.39
TT Units (8 Battery) – 60024948VTTLIT8: $9,984.19

Why Teams Upgrade to Lithium

Fewer interruptions with longer runtime
Smarter planning with Bluetooth battery visibility
Cold-weather readiness thanks to the built-in heater

Next Step

Want to upgrade your DJ Products unit with lithium power? Ask about the 36V or 48V lithium battery package that matches your configuration and we’ll get you set up.

The post Lithium Battery Upgrade for DJ Products Units: EPOCH 105Ah Packages appeared first on DJ Products.

Christmas Party at Rice Creek, Plus Fresh Used-Unit Deals Ready to Ship

Kim Salazar — Tue, 23 Dec 2025 08:00:45 +0000

December is all about wrapping up the year strong, celebrating the people who make it happen, and setting the stage for a fast start in the new year. At DJ Products, we did all three.

Christmas Dinner at Rice Creek

Our Christmas dinner at Rice Creek was the kind of night that reminds you why teamwork matters. Great food, lots of laughs, and a little holiday magic.

The star of the party was Barb, who showed up fully committed as Mrs Claus. Yes, Mrs Claus made an appearance, and the room absolutely loved it.

A few highlights from the night:

The food was wonderful (the kind of “seconds are mandatory” wonderful).
The raffle prizes were a big hit across the board.
Mrs Claus (Barb) brought the holiday energy and made the night unforgettable.

Big thanks to everyone who helped make it such a fun way to close out the year.

DJ Products Used Units: Discounted, Inspected, Serviced, Ready for Fast Shipment

We are excited to share our latest list of quality used units available at special discounted pricing. Every unit listed has been inspected and serviced and is ready for shipment almost instantly.

These units are limited, and availability is first come, first served.

If you see something you are interested in, reach out and we can provide:

Pictures
Specifications
Quotes
Option add-ons (as needed)

Note: Prices represent unit as-is. Other charges may apply for additional options.

Current Used Inventory

Waste Caddy’s

Waste Caddy HeavyDuty (326862): $8,904
Waste Caddy Lite (327675): $6,860
Waste Caddy HeavyDuty (328384): $10,381
Roll-Off Caddy 23K (328732): $42,880

Material Handling

4SC Lite (326550): $7,689
Cart Caddy 6K 36V (327698): $14,242
Vehicle Puller 7K Gray (324005): $21,578
Vehicle Puller 7K (323719): $20,710
Shorty (327234): $7,894
Cart Caddy 6K 36V (328661): $18,018
Shorty (329038): $7,259
Cart Caddy 5W (328995): $9,819
Cart Caddy 5W (327510): $7,717
Cart Caddy 5W (328752): $9,983
15K 48V Rail Car Caddy (328017): $36,474
Shorty (328540): $6,496
Cart Caddy Lite (327501): $4,896

Trailer Caddy’s

15K 48V Trailer Caddy (329015): $32,575
Trailer Caddy 2.5K (328842): $10,122

Fast Start for the New Year

If your operation is planning upgrades, replacing an older unit, or adding capacity without a long lead time, these used units are a smart way to move quickly and control cost.

To reserve a unit or request details: contact us with the unit name and number in parentheses (example: Cart Caddy 6K 36V (327698)) and we will respond with availability, photos, and the next steps.

The post Christmas Party at Rice Creek, Plus Fresh Used-Unit Deals Ready to Ship appeared first on DJ Products.

Meet the New Adjustable Spring Hitch: 12 Inches of Field-Adjustable Flexibility

Kim Salazar — Mon, 24 Nov 2025 07:00:30 +0000

DJ Products is rolling out a new adjustable spring hitch that replaces our fixed, welded design. It delivers 12 inches of vertical adjustment and can be set in minutes with basic hand tools (a 3/4″ wrench) so your team can dial in the perfect hook height without welding, shims, or guesswork.

Why we built it

Material handling isn’t static. Dock plates change, bins vary, carts get swapped, and facilities evolve. A fixed-height, welded hitch forces you to adapt the fleet to the hardware. The new adjustable spring hitch flips that script:

One hitch, many heights: Up to 12″ of vertical travel to match different carts or bin lips.
No welding required: Loosen, slide, tighten… you’re done.
Less back-and-forth: No need to send dimensions when ordering a replacement; final fit happens on-site.
Keep moving: Once tightened, the spring action still works for quick, confident engagement.

How it works (fast)

Install into the Fifth Wheel Arm on your DJ Products unit.
Loosen the locking bolts with a 3/4″ wrench.
Slide the inner spring‑loaded section to your required height.
Tighten the bolts. The hitch remains fully functional.
Hook and go. If your application changes, repeat the steps in minutes.

The spring‑loaded inner piece lifts to engage (commonly with a J‑hook), which helps compensate for small misalignments during daily operations.

Swap it in: retrofit‑ready

If you’re running a welded hitch today, you don’t need to fabricate a new one. Replace the welded assembly with this adjustable spring hitch and fine‑tune heights right in the field as needs change.

Compatible with any DJ Products unit using a Fifth Wheel Arm, including:

WasteCaddy and WasteCaddy Lite
CartCaddy 5W
CartCaddy Lite
CartCaddy Shorty
Select RiderCaddy configurations equipped with a Fifth Wheel Arm

(If your unit uses a Fifth Wheel Arm, this hitch is designed to fit.)

Quick specs

Adjustment range: 12 inches of vertical travel
Field setup: Basic hand tools; 3/4″ wrench for locking bolts
Mechanism: Spring‑loaded inner section for positive, repeatable engagement
Upgrade path: Direct retrofit for existing welded hitches

What this means for your operation

Fewer delays, less hassle: Keep maintenance in-house with quick height changes—no welding bay or outside fab required.
Standardize the fleet: One hitch style covers multiple cart/buffer heights across shifts and sites.
Future‑proofing: When carts or containers change, your hitch adapts with them.
Confidence at the hook: The spring action helps you line up and latch cleanly.

Field testing & rollout

We’re conducting initial field trials with five beta units placed at customer sites for roughly 30 days to monitor performance in real‑world conditions. Early feedback will continue to inform documentation and training resources as we complete the rollout across our product lines.

See it in action

Watch the quick demo: See the height change and spring engagement in a short clip.

Talk to a product specialist: Get guidance on retrofitting your existing fleet.

FAQs

Does this replace the current hitch?
Yes. The new adjustable spring hitch replaces our fixed, welded design, and from now on it becomes the standard option across our lineup.

Will I need to provide measurements when ordering?
No. Since the hitch offers 12 inches of vertical adjustment, you can set the final height on-site… which means no measurements are needed during ordering.

What tools are needed?
You only need a 3/4″ wrench to loosen and tighten the locking bolts, so setup stays simple from start to finish.

How long does it take to adjust?
In most cases, adjustment takes only a few minutes. First you loosen the bolts, then you slide the hitch to the right height, and finally you tighten it back down so the unit can return to service quickly.

Which units are supported?
This hitch works with any DJ Products unit equipped with a Fifth Wheel Arm, including WasteCaddy, WasteCaddy Lite, CartCaddy 5W, CartCaddy Lite, CartCaddy Shorty, and select RiderCaddy configurations.

The post Meet the New Adjustable Spring Hitch: 12 Inches of Field-Adjustable Flexibility appeared first on DJ Products.

New Style 5th Wheel Arm Assembly Improves Strength and Control

Kim Salazar — Thu, 16 Oct 2025 18:13:32 +0000

At DJ Products, every design change has one goal: make our equipment stronger, easier to use, and more reliable for our customers. Our new style 5th wheel arm assembly is built to do exactly that. It’s heavier duty, cleaner looking, and replaces multiple older versions with one universal design.

Why We Made the Change

The 5th-wheel arm assembly is the pivot point that allows a unit to steer left and right once it’s connected to a load. For years, we used three different versions of this arm. Each came with its own set of parts, and over time, each developed too much play in the pivot. That “slop” led to more maintenance than we’d like to see.

The new-style arm replaces all three versions with one stronger assembly. That means less upkeep, less parts complexity, and better performance in the field.

Key Improvements

Tighter tolerances
The pivot holds tight with minimal play, reducing sway and keeping loads steadier.

Tapered bearings
Built with tapered roller bearings on the pivot, the new arm is stronger and holds up under heavier use.

Adjustable crown nut
Operators can set how freely the arm pivots.. smoother and lighter for easy maneuvering, or tighter for more control under load.

Simpler, cleaner design
The assembly has fewer parts, a compact look, and is now robot-welded for consistency. This makes it easier for us to build and stock, and easier for customers to maintain.

Built From the Shop Floor

This redesign didn’t start in a conference room. A few years back, our welding lead and his team built a prototype out of spare parts during some downtime. It worked so well that it became the foundation for this new assembly. That kind of hands-on problem solving is what keeps our products moving forward.

Already in the Field

The new 5th wheel arm assembly is being tested on Waste Caddies, Waste Caddy Shorties, Cart Caddy 5Ws, & Cart Caddy Shorties. By replacing three separate designs with one universal version, we’ve made things easier for both our customers and our production team.

What Customers Should Know

The new arm is stronger than it looks.
It will replace all previous versions across our product lines.
Units in the field are already using it, with positive early results.
The new arm will bolt on-to existing units in the field.
The new arm will still accept existing attachments.

What’s Next

As soon as we finish using our existing stock of old assemblies, all DJ Products units will ship with the new style 5th wheel arm. Customers who want to upgrade existing equipment can make the switch as well.

The result is a 5th wheel arm assembly that’s stronger, tighter, and built to last… helping your team move loads with more stability and less maintenance.

Ready to upgrade or need specs for your application? Request a quote and Contact Sales and our team will match the arm to your unit and use case.

The post New Style 5th Wheel Arm Assembly Improves Strength and Control appeared first on DJ Products.

Molded Handlebar: Enhanced Ergonomics for Better Control

Kim Salazar — Mon, 15 Sep 2025 13:37:01 +0000

At DJ Products, we are always looking for ways to improve usability in our walk-behind tugs. Our equipment has always been built with safety, durability, and reliability in mind, and now we’re taking it a step further with a new ergonomic handlebar option that makes operation even smoother and easier. That’s where our Molded Handlebar comes in.

What is a Molded Handlebar?

Our ergonomic handlebar upgrade makes operating our equipment easier and more user-friendly. While our traditional potentiometer system still serves our customers well, the new molded handlebar introduces a throttle cartridge that makes operation more intuitive and fine-tuned. This upgrade helps reduce maintenance needs, streamlines control, and enhances day-to-day usability.

Have no fear, the Molded Handlebar also contains an emergency stop button. This feature ensures that operators can quickly halt the machine whenever necessary, giving an added layer of confidence and safety in any work environment.

Why Our Customers Approve It

Secure handling – The throttle is controlled by your thumbs, allowing for quicker navigation, especially in tight spaces. It moves forward or backward depending on the direction you push or pull it.

Proportional throttle – The farther you push it, the faster the unit will move, giving you more accurate control with minimal effort. Its speed-matching attribute responds to how far you press, from light pressure for slow, controlled movement to full pressure for faster motion.

No potentiometer = reduced maintenance requirements

From manual control to ergonomic ease (old meets the new)

Technical Compatibility

Our molded handlebar is a great upgrade, but it will not be compatible with some of our units. It will not work on the following:

Terminal Tractor Line

Round Tube Frame models (like Parts Caddys or Wagon Caddys)

EPC Models

CarCaddy Push Frame units

Old tube frame styles

Units equipped with a service air brake option

Our team will happily assist you and answer your questions about whether your unit can be upgraded. We are here to help you verify compatibility as well.

Tested in the Field

The molded handlebar upgrade can now be found across several of our product lines, including:

WasteCaddys

Material Handling units

CarCaddy Vehicle Pulllers

Truck Caddys

Trailer Caddy (no service brake)

Some Aircraft Caddy models

Customers report reduced strain, smoother handling, and greater confidence in operation. The molded design keeps control simple and reliable, helping extend equipment life while making it easier for operators to do their jobs effectively.

 Misconceptions About the New Design

We sometimes hear that the molded handlebar “looks too simple,” but don’t let that fool you. It’s not cheap or flimsy. It’s engineered for strength, tested for durability, and trusted by operators who prefer it for day-to-day use. Think of it like switching from a manual crank to a modern push-button control. Same power, less hassle.

Key Takeaway

Our molded handlebar is a smart move as long as your model supports it. If you are looking for a smoother, more comfortable, and secure way of operating your DJ Products units, our optional molded handlebar is the perfect choice. Ready to make the switch? Call us today for a free demo at 1-800-686-2651 or download our brochure here.

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NEW PRODUCT: AircraftCaddy Magic Arm 8K

christopher Harper — Sat, 14 Jun 2025 08:00:44 +0000

We’re thrilled to introduce one of the latest additions to our AircraftCaddy line… the AircraftCaddy Magic Arm 8K !

This AircraftCaddy model simplifies the process of loading and unloading your aircraft, up to 8,000 lbs.

Our AircraftCaddy Magic Arm 8K takes the stress and strain out of moving your aircraft. You no longer need to kneel on the ground to reach under the aircraft and hook up the nose wheel to our unit.

More About Our AircraftCaddy Product Line

The AircraftCaddy is the ultimate solution for moving aircraft in and out of the hangar. It allows you to move an aircraft quickly, easily, and by yourself! This high-quality aircraft tug can assist in moving an aircraft over grass, gravel, or uneven pavement. Most importantly, it prevents injury, since you no longer need to push aircraft by hand.

About DJ Products, Inc.

We specialize in finding electric-powered and motorized solutions to solve problems. Our solutions eliminate the strains and injury from manually pushing or pulling heavy carts, equipment, or materials. Less costly, smaller, and more maneuverable than traditional electric-powered equipment, our solutions are more versatile than forklifts, walkies, or motorized riding tugs.

Want more information? Contact Us.

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