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What Supply Chain Trends are Predicted for 2018 and the Years Beyond Part Two

This post is a continuation of Part One found on our blog.

We brought in the new year with a look at supply chain trends that are expected to affect the industry in 2018 and beyond. While tugger carts and other electric material handling equipment are established parts of today’s warehouses, we continue to examine developing factors that can change your approach to workplace operations.

Emphasis on Supply Chain Externals

As environmental awareness has continued to grow, the public has become more concerned about how companies affect society in terms of carbon footprint and sustainable practices. Companies will need to increase transparency with disclosure of the end-to-end impacts of supply chains.

Serving the “Base of the Pyramid”

More than five billion people around the world make less than $2,000 per year. An influential book entitled The Fortune at the Bottom of the Pyramid explored the market potential of this segment. As a result, current cost-plus supply chain models will transition to not-to-exceed cost models.

Global Demand for Knowledge Work and Workers

The shift to a global market has increased the need for supply chain workers who understand the local complexities of foreign communities and have an ability to communicate in multiple languages. Approximately 40 percent of this work involves analytics, planning and processing.

Identifying Micro Segments

Supply chain usually paints the model of customer service with a broad brush that addresses the basic category. Companies are now finding more success with a supply chain that effectively serves specific micro segments of customers based on what triggers their buying decisions.

Increase Safety and Productivity with Tugger Carts from DJ Products

Our electric tugger carts provide a consistent level of safety and efficiency that maximizes productivity in your workplace. Visit our website to learn more about our full line of material handling solutions.

New Logistics Company Roadie Looks to Disrupt Transportation Models

Logistics and warehousing companies typically focus on providing services for small, large and medium-sized businesses, but individual consumers could soon have their own version of delivery services to use. Roadie, a new delivery network, plans to focus on providing convenient and cost-effective services for individuals.

Competition for Amazon and Walmart

Amazon and Walmart are positioning themselves as innovative businesses when it comes to delivering goods to customers. Both companies are considering offering delivery services using local drivers instead of relying on major shipping companies. The idea behind this is to reduce costs to consumers while providing even faster service.

Where does Roadie fit into this? Roadie plans on using registered and rated drivers who are already going in the customer’s direction to pick up items and deliver them. This is more of a gig rather than a traditional delivery service, and it’s not just intended for consumer products.

The Roadie Community

Roadie is set up to make deliveries that fall outside the realm of delivering products and purchases to customers. Individuals who need personal belongings shipped or brought to another location and even those who need transportation for pets will be able to make delivery arrangements through Roadie.

The community includes drivers who are registered with the app and have been rated. Individuals who need pickups and deliveries can create a job, review the rated drivers who are available and choose one. While Roadie might not become immediate competition for traditional logistics and warehousing companies, it’s still a good idea to be aware of these trends.

If you need a semi truck tow dolly or other equipment to help your company save money and manpower, please visit DJ Products. We offer high-quality semi truck tow dolly options and other products.

Tips to Reducing Costs and Improving Efficiency in Your Warehouse – Part One

Managing a warehouse is a constant juggling act as you work to control labor, inventory and freight. Tugger carts from DJ Products help employees be more productive. What other methods can you use to improve efficiency and reduce costs?

How to Reduce Costs and Improve Efficiency

Here are five top tips from experts to keep all three elements of your warehouse operations running at high levels.

1. Control Freight Charges

Freight charges can eat away at profits more quickly than any other factor. Skilled consultants can help you negotiate carrier agreements at lower rates without a corresponding decrease in service.

2. Develop Incentive Pay Programs

Incentive pay for performance is actually one of the more cost-effective methods to increase productivity. Review programs carefully to make sure they’re not redundant.

3. Simplify Workflow and Processes

Less really can be more. Take a look at the warehouse layout and work processes to see if you can identify any wasted space and motions.

4. Establish a Baseline and Benchmarks

If you don’t know where you started, how can you tell when you’ve reached the finish line? Determine the measurements you want to track and provide employees with regular feedback to get them engaged.

5. Invest in Manager Development

When managers are the weak leak, it impacts every area of your business. Make sure they have proper training and other tools they need to succeed.

Streamline Warehouse Efficiency with Tugger Carts from DJ Products

Battery-powered tugger carts, such as our best-selling CartCaddyLite, promote higher levels of productivity and reduce costs through lower risk of workplace injuries.

Visit our website to learn more about our full line of material handling solutions. Use the convenient online chat feature to get real-time assistance from our sales engineers.

Batch or Wave Picking – Which is Best for Your Order Fulfillment Warehouse?

Did you realize that pickers in your order fulfillment warehouse spend nearly two-thirds of their shift moving their tugger carts from one bin to another? Batch picking and wave picking reduce that time for improved efficiency. Which process is right for your warehouse?

Batch Picking

As implied by the name, batch picking involves sorting orders into batches that can be picked at the same time. This cuts down the number of times pickers must visit the same bin location.

Batch picking in small-order warehouses can more than double average pick rates. Since items are usually transported by cart rather than conveyor, batch picking also reduces expenses.

Experts recommend batch picking for warehouses with a higher concentration of SKUs over a large area or those with SKUs in densely populated locations. Varying the number of orders in each batch boosts productivity by limiting traffic on the warehouse floor.

Wave Picking

On the other hand, wave picking calls for pickers to work in specific zones rather than on batches. Once all the items are picked, they are collated into individual orders.

Wave picking generally works best in distribution centers with large numbers of SKUs. The process can be refined further into fixed waves, in which orders aren’t packed until the entire wave is picked, and dynamic waves, where each individual order is packed as soon as it’s completed.

Streamline Your Warehouse with Tugger Carts from DJ Products

When employees struggle to transport outsized or heavy loads, it seriously impacts productivity in your order fulfillment warehouse. Our full line of electric tugger carts offers a solution for every application.

Visit our website to learn more about tugger carts such as our best-selling CartCaddyLite, which can transport carts weighing up to 1,500 pounds.

Good Warehouse Housekeeping – Improves Safety and Prevents Injury

Good housekeeping shouldn’t be confined to your place of residence. Maintaining a tidy workplace and using tugger carts reduce injury risk and promote high levels of efficiency.

Incorporate these expert tips for making cleanliness an important part of your workplace culture.

Prevent Slips-and-Falls

Slips, trips and falls are second only to musculoskeletal stress as a cause of workplace injuries.

– Keep aisles and doorways free of obstructions.

– Clean up spills and leaks as soon as they occur.

– Immediately repair or replace worn-out or damaged flooring.

– Use strategically placed floor mats to provide traction and prevent employees from tracking materials across the warehouse.

Control Dust

A layer of dust no thicker than a dime presents a serious explosion risk. Use vacuums and compressed air to keep all surfaces, materials and equipment dust-free.

Remove Clutter

Clutter forces employees to restrict their movements, which can lead to sprains, cuts and other injuries. Make it a habit to return items to their proper place after use and keep extraneous items out of the workplace.

Use Personal Protective Equipment

Personal protective equipment such as safety glasses, closed-toed shoes and face masks should be used appropriately, with no exceptions. Have supervisors conduct regular checks to make sure all PPE is in good working condition.

Create and Maintain Written Housekeeping Policies

Create a manual thoroughly detailing housekeeping policies and keep it updated. All employees should be trained on proper procedures and have convenient access to the manual.

Save Time and Money with Tugger Carts from DJ Products

Our battery-powered tugger carts pay for themselves many times over in improved productivity and reduced workplace injuries. Visit our website and get real-time assistance from our sales engineers to select the perfect tugger carts for your warehouse.

How to Build a Culture Focused on Safety in Your Warehouse

Have you integrated workplace safety into the overall culture of your warehouse? In addition to working with a material handling equipment supplier, use these tips to instill a safety-first mindset in your employees.

Making Safety a Priority in the Workplace

– All employees should receive training on each piece of equipment, even if they don’t use it regularly. Make sure training is an ongoing process, not simply a one-time-only session.

– Take every opportunity to let your employees know how much you value their safety, and they will follow your lead. Encourage them to watch out for themselves and each other and report any potential safety risks.

– Back up your words with visual reminders, which are absorbed more readily than speech. Post charts and graphics with information such as the number of days without incident.

– Create tangible incentives by running contests to reward specific safety behavior.

– Keep equipment properly maintained. Aisles and workspaces should be clean and clutter-free.

– OSHA requires companies to post occupational health and safety program information in a highly visible location. Go one step further and start a safety team that will proactively work toward maintaining a safe workplace.

– Enforce use of personal protection equipment such as goggles, helmets and work boots whenever necessary.

Reduce Injury Risk with Electric Movers from DJ Products

Most workplace injuries result from pushing, pulling and lifting of heavy materials. We offer a full line of battery-powered tugs and movers such as our popular CartCaddyShorty, which lets a single employee easily move loads of up to 3,000 pounds.

Visit our website and use our convenient online chat feature to learn why your search for a material handling equipment supplier begins and ends with DJ Products.

Warehouse Management And Productivity Tips Part Two

DJ Products is more than just your preferred material handling equipment supplier. We’re your source for the latest information and tips on warehouse management solutions.

Here are more ideas from experts on how to improve operations and maximize productivity.

Eliminate Dead Spots

Warehouse space is valuable. Use an asset tracking system to monitor how often items are picked. If an product is rarely picked, move it to drop-shipping and put a higher-turning item in the slot.

Streamline the Returns Process

Handling returns is one of the more cumbersome processes in a warehouse. Automate the procedure with a specialized returns system such as a warehouse management system (WMS).

Control Freight Costs

Many people accept freight charges as the cost of doing business, but few elements eat into profits as quickly. Talk to an experienced consultant who can offer helpful advice on negotiating better rates.

Re-Slot Pick Positions as Needed

Changing slot positions may seem inefficient, but it’s actually the opposite. Business is constantly changing, and your strategies need to change with it. Keeping items slotted correctly lets your employees make better use of their time.

Make Safety a Top Priority

Manpower is your greatest asset. Use industry safety regulations as a starting point, not an ending point. You should constantly be looking for ways to implement better safety practices.

Save Time and Money with Material Handling Solutions from DJ Products

Our battery-powered tugs, pushers and movers pay multiple dividends for warehouse efficiency. They let your employees accomplish more in less time while avoiding workplace injuries.

Visit our website and use the real-time chat feature for assistance from our friendly sales engineers. They’re one of the reasons why DJ Products is your first choice for a material handling equipment supplier.

Warehouse Management And Productivity Tips – Part One

Warehouse managers understand the importance of having quality material handling equipment for maximum productivity. That’s only one of the numerous factors involved in efficient warehouse organization and operations.

Here are the top tips from industry experts for managing your warehouse with a focus on consistently high productivity levels.

Automate the Data Collection Process

With today’s sophisticated technology, there’s no reason for employees to collect data manually. Bar codes and radio frequency identification allow previously unattainable standards of accuracy, even when you’re dealing with tens of thousands of items.

Promote Company-Wide Information Sharing

Visibility has demonstrable effects on productivity. One supply executive at a large retailer noted that faster access to information can help produce a double-digit decrease in cycle times.

Use Bin Locations

Some in the industry believe that bin locations require keeping vendor lines together. In fact, bin locations let you locate items based on sales volume, reducing the amount of time needed to pick orders.

Assign Unique Tracking Numbers

It may seem like a no-brainer to track items by serial numbers, but these numbers can often be duplicated across assets. The end result is compromised data integrity and customer dissatisfaction.

Eliminate Procrastination

This is such a basic concept, but so few people adhere to it. Putting off tasks, no matter how insignificant they may seem, creates a ripple effect that can result in serious work disruptions.

DJ Products: The Leader in Material Handling Equipment for Every Need

Workplace injuries have a devastating impact on productivity and profitability. Our material handling equipment solutions are ergonomically designed to reduce the risk of injury from moving heavy loads and performing repetitive motions.

Visit our website to learn more from our friendly and knowledgeable sales engineers.

Plan Ahead to Boost Your Warehouse Productivity with Improved Skills and Training

Implementing tugger carts is a great way to improve day-to-day productivity in your warehouse. Providing proper training is crucial for maintaining a motivated and efficient workforce now and into the future.

Training a New Generation of Workers

Consider the example of CVS, one of the country’s largest pharmacy chains. Drug Store News recently reported that CVS plans to open a new training center in Fort Bragg, North Carolina, which is also home to a sizable number of military families.

The CVS Talent Connect Center will use virtual reality and other modern instructional methods to educate enrollees in retail, logistics, nursing and IT. In addition, students will get assistance in handling all phases of the hiring process.

Planning for the Future

According to Lisa Bisaccia, executive vice president and chief human resources officer of CVS Health, the healthcare industry will need an estimated 5.6 million workers by 2020. The skills taught at the Talent Connect Center will position enrollees to be highly desirable candidates to fill these jobs.

Trade magazine DC Velocity points out that effective training is a win-win situation for employers and employees. Workers enjoy an improved quality of life thanks to better job opportunities, while employers have a stable workforce of productive employees who are happy with their jobs.

Electric Tugger Carts from DJ Products

Reducing workplace injuries is another way to improve productivity. Our battery-powered tugger carts let employees transport loads up to 50,000 pounds safely and efficiently.

Visit our website and use the convenient online chat feature for real-time assistance from our friendly sales engineers. They’ll be happy to use their knowledge and experience to help you find the right solution for your specific needs.