Tugger Carts Archives

How DJ Products, Inc. Can Transform Your Warehouse Operations

Hey there, warehouse managers! If you’re always on the lookout for ways to make your operations smoother and safer, you’re in the right place. Let’s chat about how our units can be a game-changer for your warehouse.

Boosting Productivity

First off, let’s talk productivity. These units are like having an extra set of super-strong hands. They can handle heavy loads effortlessly. Imagine cutting down the time and effort your team spends on manual handling. More gets done in less time, and who doesn’t love that?

Keeping Everyone Safe

Safety is a big deal, right? Our units come packed with safety features like ergonomic controls and automatic braking systems. They move smoothly and are easy to control, which means fewer accidents and a safer workplace for everyone. Peace of mind for you and your team!

Saving Money

Now, let’s get to the bottom line—cost savings. With these units, you reduce the need for manual labor and lower the risk of injuries. Fewer injuries mean fewer workers’ comp claims and less downtime. Plus, the boost in efficiency can lead to lower operational costs. It’s a win-win!

Versatility at Its Best

One of the coolest things about our units is their versatility. They can handle a variety of tasks, from moving heavy machinery to transporting goods across the warehouse. This flexibility makes them a must-have in any warehouse, ready to tackle whatever you throw at them.

Easy to Use

Worried about a steep learning curve? Don’t be. These units are designed to be user-friendly with intuitive controls and an ergonomic design. Even workers with minimal training can get the hang of them quickly. This means more productivity and less time spent on training.

Going Green

And here’s a bonus—these units are battery-powered. This is great for the environment compared to traditional gas-powered equipment. It’s a step towards sustainability, which is becoming more important in our industry.

Wrapping Up

So, there you have it. We can help seriously boost your warehouse’s productivity, safety, and cost-efficiency. Our units are versatile, easy to use, and even help you go green. If you’re looking to take your operations to the next level, these units are definitely worth considering.

For Efficiency in Material Handling, Equipment Needs to Follow These Guidelines

Material Handling Efficiency

Regardless of how much you pay for material handling equipment, the true value is a combination of reduced downtime and increased productivity. When purchasing our Trailer Dolly or other pieces of equipment, spend less time considering the sticker price and more time evaluating the item based on these helpful guidelines.

1. Does it keep material moving?

Maximum efficiency calls for a steady flow of materials from one point to the next, with few stoppages and little to no backtracking.

2. Does it fit within the layout of your facility?

Conduct periodic reviews of your warehouse layout to make sure it’s not hindering workflow. Ask questions such as:

- Are aisles wide enough to prevent congested traffic?
- Is machinery set up in a logical progression?
- Are potential danger spots clearly marked?

3. Are material sizes standardized?

Variety may be the spice of life, but it’s detrimental to warehouse operations. It’s not feasible to have a single size for equipment such as containers, but it’s best to go with the minimum number needed to accomplish the job. Standardization of equipment also cuts down on the amount of space required to store replacement parts.

4. Does the equipment improve workplace safety?

Liberty Mutual, one of the largest insurance companies in the United States, estimates that employers pay a staggering $1 billion per week in workers compensation costs for non-fatal injuries. Add that to the amount lost in reduced productivity, and it’s easy to see why workplace safety should be a priority. Morale is also improved when employees see that the company values their well-being.

5. Does the equipment accommodate a variety of uses?

As the Greek philosopher Heraclitus famously said, “The only constant in life is change.” Your warehouse often incorporates new products, new methods and other updates. Do you want to purchase new equipment every time you make a change? Look for products that are adaptable to a number of different applications.

Boost Productivity and Worker Safety with the Trailer Dolly

The Trailer Dolly is just one of our electric material handling solutions designed to meet the needs of the warehouse and distribution center industry. Call us at 800.686.2651 to learn more.

Move Heavy Trailers with the Cart Caddy Wagon Wheel

CartCaddy Wagon Wheel

Pulling or moving heavy carts or trailers should always be done carefully to prevent them from tipping over or causing injuries. When you’re exploring options for a safe way to move this type of equipment around, consider the CartCaddy WagonWheel Shorty Tug from DJ Products. Learn more about these tugs.

Why Choose the CartCaddy WagonWheel Shorty Tug

This tug is able to pull or move trailers and carts that weigh up to 3,000 pounds smoothly and safely. The tug’s wagon wheel steering system provides an easy way to maneuver carts and trailers with heavy loads on them without having to worry about accidents or injuries. Whether you have equipment with a pin, pintle, or ball hitch, you can attach the CartCaddy WagonWheel Shorty Tug securely. Using this tug helps reduce the risk of injuries when employees move or pull heavy carts or trailers. This helps keep employees safe while also lowering the risk of damage to products or equipment.

Variable Speed

What kinds of features does the CartCaddy WagonWheel Shorty Tug have? These tugs are able to move between 0 and 3 miles per hour in forward or reverse. The feature an ergonomically correct variable speed, which can help lower the risk of carpal tunnel syndrome. This design also makes it easy for employees to move or pull carts and trailers smoothly, even while making intricate moves. The tug allows loads to be turned 90 degrees without tipping over.

Reliable Battery System

They also have a 36-volt battery system with three 12-volt batteries and come with a charger that works with 120/220 Hrz. outlets. The battery system can give you up to 16 hours of continuous use before needing to be charged up again. This provides plenty of battery power for a full work day or two shifts.

Safety Stop Switch

This feature on the back of the handle bar box allows employees to stop the tug right away in order to prevent injuries. This helps ensure that employees stay safe while operating the CartCaddy WagonWheel Shorty Tug.

To request a demo of the CartCaddy WagonWheel Shorty Tug or for more information, please contact DJ Products.

Cart Caddy Shorty the Most Versatile Industrial Tug Made

Most Versatile Cart Puller Ever

When your business needs to move carts and heavy wheeled equipment around, finding a safe way to do so is important. Industrial tugs that are able to pull these large items makes moving them much more efficient and reduces the risk of injury to employees. The Cart Caddy Shorty Cart Puller from DJ Products offers an ideal solution.

Move Carts and Other Equipment with Ease

Having employees push and pull carts around in awkward areas or tight spots runs the risk of on-the-job injuries, as well as damage to products or supplies. The Cart Caddy Shorty industrial tug provides a simple way to move carts around in these areas without a lot of difficult maneuvering. This industrial tug is able to move carts with two straight casters and two front swivel casters, along with other types of carts and heavy pieces of equipment weighing up to 3,000 pounds. Its small size and design allow it to easily make turns, even in tight corners and hallways. Carts and other equipment can be turned 90 degrees without tipping over.

Pull Wheeled Carts All Day Without Recharging

The Cart Caddy Shorty Cart Puller comes with three 12-volt batteries and a 36-volt system that provides up to 16 hours of continuous use before needing to be recharged. Employees can use this industrial tug for two shifts without having to worry about making sure it has enough charge. When you do need to recharge it, the charger works with 120/220 Hrz outlets.

Push or Pull Carts Fast or Slow as Needed

With speeds ranging from 0 to 3 mph, the Cart Caddy Shorty industrial tug can move carts slowly or more quickly as needed. Slower speeds allow carts and equipment to be moved safely in tight areas, while faster speeds make it easy to move these items longer distances without taking up much time. This industrial tug can go in forward and reverse as needed.

Find Out More About Our Industrial Tug Line

If you’re looking for more information about the Cart Caddy Shorty Cart Puller, contact DJ Products. We can provide you with more details about this industrial tug, such as its safety features.

Cart Pulling Solutions for Cart Towing in Your Warehouse

CartCaddyShorty

Warehouses are full of materials that need to be transported quickly from one spot to another. If the process gets interrupted at any point, it results in costly delays and reduced productivity. Keep operations running smoothly with the CartCaddyShorty from DJ Products.

Meet the CartCaddyShorty

Are you relying on outdated equipment to move carts and materials around the workplace? This method ties up manpower that could be put to more valuable use elsewhere. Even worse, employees may sustain injuries that cause expensive workers’ compensation claims and a potential labor shortage.

With the CartCaddyShorty, a single employee can safely and easily move loads of up to 3,000 pounds. Our puller works particularly well with carts that have two front swivel casters and two back straight casters, which are commonly found in most manufacturing facilities.

Take a Closer Look

No matter what industry you’re in, whether you’re moving a cart full of cookie dough or a flat bed of steel, the CartCaddy has all the power needed. Its compact size allows for maximum maneuverability around corners and through tight spaces.

Here’s a look at some of the top features of our best-selling cart puller:

* Our eco-friendly cart puller operates on three 12-volt batteries, with a charger that fits 120/220 Hrz outlets. One charge usually provides enough power to last through two shifts.

* The ergonomic design, with features such as a variable speed twist grip, helps reduce repetitive motion injuries.

* A 3 MPH capacity means the puller can easily keep pace with its operator, eliminating the frustration of stop-and-start delays.

* The safety stop switch, conveniently located at the back of the handlebar box, brings the puller to an immediate stop, preventing damage and injury from collisions.

As one of our satisfied customers recently expressed, “The machine has worked reliably for several months and is easy to use. I would recommend it for anyone that needs a small, yet powerful, cart towing truck.”

Want to Learn More?

Find out more about this product and the DJ Products trailer dolly line. We have wheeled cart moving solutions for trailers, cargo trailers, RV’s, semi-trailers, and boat trailers. We have wheeled cart moving solutions for trailers, cargo trailers, RV’s, semi-trailers, and boat trailers.

DJ Products makes a full range of tugs, movers and pushers to solve all your material handling needs. Call 800.686.2651 to learn more from our cheerful Sales Engineers.

Former Lead Rigger Takes a Load off with CartCaddy

Vulcraft of NY chose CartCaddy Cart Pusher for its ergonomic benefits

Craig May, a production supervisor with Vulcraft of New York, remembers his days as a lead rigger in the plant, pushing 2-ton carts across concrete floors in 100-degree temps.

“It’s a very physically demanding job, and every time I see my lead rigger now using the CartCaddy Cart Mover, I think how much healthier I would be if I’d had a CartCaddy when I did that job.”

As a result of his own experience, he went looking for a solution to manual labor 2 years ago. He found CartCaddy. “We were able to go online and look at the videos and decide for ourselves which cart was going to work the best for us. After seeing the videos and talking to our Sales Engineer, Matt Schilling, we were confident that we made the right decision for our teammates’ ergonomics.”

The crew thanked him for CartCaddy, and he advises anyone considering a cart pusher, puller or mover: “If you care about the health and safety of your teammates, it’s a no brainer. They’re amazing.”

Try a CartCaddy before you buy with our 7-day free onsite trial.

How one truck delivery driver saved himself multiple trips from truck to cooler

Dana Hurst, Truck Manager for Green Willow Trucking and Andersen Dairy, in Battle Ground, WA, regularly moves 150-pound milk carts by hand from his truck to dairy coolers of the grocery stores.

It’s a strenuous job that requires multiple trips a day for all his drivers. So Dana decided to find a more ergonomic solution to manually pushing and pulling.

Searching online, he found a full catalog of CartCaddy Cart Movers and Tuggers and signed up for a free onsite demo to make sure the Caddy would work with his company’s milk carts.

“A few of our drivers tested it, in fact,” Dana said. “At first they were skeptical, but after they used it a few times they liked it.”

The free onsite demo option allowed Dana to “try before you buy,” which helped him determine his crew needed a bigger CartCaddy model. They switched to the larger CartCaddy 5WP Cart Mover. Hurst and his drivers have enjoyed the new efficiency and time savings the CartCaddy delivers.

How To Move 40,000 lbs of Components with a Cart Puller

Jack Somerville of Vertiv Corp. says his role for the past 10 years in advanced manufacturing engineering has been “To bring my company new technology to solve problems in manufacturing. During that time, we bought 5 CartCaddies to help us move larger, heavier items in our manufacturing facility.”

Jack knew from the beginning that specs and drawings of the attachment connection from CartCaddy to his carts were crucial–without them, moving components weighing 40,000 lbs. down the assembly line simply wasn’t going to work.

Moving components of this magnitude also required a different speed setting on the CartCaddies. Jack’s sales engineer, Jerry Ries, had a solution right away. “DJ Products quickly sent out a pendant that we could use to adjust the speed,” he said. “That helped us get it dialed into exactly what we needed to move our units safely and at the proper speed.”

Satisfied with DJ Products response and flexibility, Vertiv Corp. has ordered heavy cart movers for loads weighing in excess of 150,000 lbs.

Want to try a CartCaddy before you buy? Get a free 7-day onsite trial. DJ Products has a full line of motorized cart movers and pullers to solve most materials handling challenges.

Top Warehouse and Business Disrupters to Be Watching in 2019

Warehousing Trends to Watch

Warehouses are always in need of efficient equipment such as industrial tugs, but ever-evolving digital technology creates a flow of disruptions that affect small and mid-sized businesses (SMB). These disrupters have been particularly fast and furious over the last 20 years.

Here are some of the top SMB disruptors experts anticipate over the next year. Is your warehouse prepared for change?

Data Ethics

When it comes to data collection, technology has been a double-edged sword. Companies have unprecedented amounts of information at their fingertips, but customers fear excessive intrusions into their privacy. Create a formal and specific data usage policy and make sure it’s clearly communicated to customers.

Machine Learning

Machine learning is essentially an inversion of traditional computer programming. Instead of hard-coding logic into software, engineers define the results they’re looking for and the machine algorithm works backwards to determine its own logic. Most internal and customer-facing SMB software programs are expected to integrate machine learning by 2020.

Conversational User Interfaces

Conversational user interfaces such as chatbots have already revolutionized customer-facing functions, but they’re increasingly being used for internal processes as well. Examples include virtual employee onboarding and online knowledge management systems.

Blockchain

At this point, blockchain is associated primarily with cryptocurrencies such as bitcoin. The underlying technology, in which data transactions are linked and recorded on a public network, is being adapted for applications like ensuring product quality along every step in the supply chain.

Let Industrial Tugs from DJ Products Carry You into the Future

Our electric industrial tugs help maximize productivity in your warehouse, freeing you up to focus on implementing upgraded technology solutions. Visit our website and use our online chat feature for prompt assistance from our knowledgeable sales engineers.

It’s Time to Learn About Ergonomics in the Warehouse as an Injury Prevention Protocol

Make Work a Little Easier on Yourself – Ergonomic Designs In the Workplace are the Future.

Our battery-powered tugger carts are ergonomically designed to prevent carpal tunnel syndrome and other injuries caused by repetitive motions. How much do you know about ergonomics and the role they play in maintaining a safe warehouse?

Observing ergonomic principles allows workers to be more productive while reducing physical stress. Here’s a look at how you can put ergonomics to work in your warehouse.

What Is Ergonomics?

Ergonomics, sometimes referred to as human engineering, is broadly defined as “the study of the relationship between workers and their environment.” The ultimate goal is to design the workplace for optimum efficiency and less physical wear and tear.

Whenever possible, work motions should be centered around the “golden zone,” which refers to the body’s core between shoulders and knees. Workers should rarely, if ever, have to reach above their shoulders or below their waists.

Types of Ergonomic Injuries

Ergonomic injuries tend to fall under two categories:

– Lifting and handling injuries occur when heavy boxes, pallets and other loads are placed too high or too low.

– Overexertion injuries result from repetitive motions, such as long walks during order-picking.

Ways to Improve Ergonomics

– Slot SKUs appropriately with high-volume items placed close by.

– Install pallet flow racks so a case is ready at the point of pick.

– Use tilted pick trays for items stored higher in the rack.

– Train employees in the proper operation of tugger carts and other equipment.

– Encourage workers to report unsafe conditions or inefficiencies in workflow.

– Prioritize regular housekeeping to eliminate cluttered aisles and other hazards.

Ergonomically Designed Tugger Carts from DJ Products

Electric tugs such as our best-selling CartCaddyShorty reduce the risk of both lifting and handling and overexertion injuries. Visit our website and learn more from our helpful sales engineers.

Category: Tugger Carts