DJ Products, Inc.

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Automation Is Changing Warehousing

August 04, 2008 By: CartPro Category: Automotive Industry, Future Trends, Material Handling, Productivity Tips, Warehousing, logistics

Warehousing and distribution centers are being forced to perform more quickly than ever before and meet a growing list of unique customer requirements. Automation is the key to success.

¡°To get more throughput while decreasing cycle times, more facilities are turning to the strategic use of automation for picking, conveying, storage and sortation,¡± wrote Modern Materials Handling editor Bob Trebilcock in a May 2006 Modern Materials Handling article on warehousing systems.

Over the past decade, automated systems have moved from simple stock locator systems to islands of single-task automation to the unified, integrated systems being installed today. Automation is speeding up every aspect of warehousing, including inventory control, receiving, material movement, picking, packing and shipping. Automation allows greater volumes to be handled in shorter timeframes. Today, automation allows customization of an end-user¡¯s needs to be accomplished with amazing speed, accuracy and efficiency.

Engineering a customer¡¯s requirements ¡°into the workflow¡± and performing them as a matter of course, is the most efficient and cost-effective way to meet specific customer requirements, Trebilcock writes in a July 2008 Modern Materials Handling article. Some examples of using automation to meet unique customer requirements:

  • Pick-to-light solutions ensure order-picking accuracy and maintain throughput.
  • Synchronizing material delivery to the production line in the same sequence as component assembly and packing saves time on the order assembly line.
  • Automatic print and apply processes save labor in applying shipping labels and guarantee accurate shipments.

Anything you can do to automate your warehousing or distribution operation will improve speed and accuracy for your customers and allow you to handle a higher volume while still meeting unique customer requirements.

Vehicle Pushers Reduce Injury Risk

August 01, 2008 By: CartPro Category: Automotive Industry, Material Handling, Products, Safety and Ergonomics

DJ Products¡¯ ergonomically designed vehicle pushers, movers and tugs can significantly decrease the risk of injury in the plant, out on the lot and on the assembly line. These products provide the perfect solution for vehicles or equipment that have straight wheels or are moved on a rail. They can be used in any application where no turning is involved or where an operator will turn the wheels.

Why risk costly injury to workers or damage to vehicles? Our vehicle movers push vehicles safely from behind, preventing workers from straining or over-extending muscles. The push pad on our vehicle movers is made of a soft, durable, padded material designed to prevent scratching or damage to the vehicle.

We produce several vehicle pushers to meet a variety of material handling needs:

CarCaddy. The battery-powered CarCaddy car and vehicle pusher is perfect for moving stopped or stalled vehicles that do not need to be steered and have pneumatic tires, including cars, trucks, campers, buses and machinery. The CarCaddy is the perfect solution for moving vehicles at dealerships and service centers and along highways. It excels in moving vehicles or equipment from station to station down a production line.

TrailerCaddy. The heavy-duty electric TrailerCaddy can be used to push and pull equipment trailers, RVs, campers and boats. It¡¯s designed to move vehicles that must be lifted at one end before maneuvering that are usually pulled down the highway by a car or truck. The Trailer Caddy is the ideal solution for moving vehicles around a show room or trade show floor. It¡¯s also ideally suited for moving trailers down an assembly line. A trailer lift kit is available.

DealerCaddy. The ideal vehicle mover for car and truck dealerships, this multi-purpose, battery-powered car, truck and trailer pusher can move vehicles up to 10,000 pounds. The adjustable-height push pad was created to contour to the rear bumper of any vehicle. Flip it back to expose a ball hitch for pulling cargo or trailers. With a heavy duty flat bed for hauling heavy tool boxes, equipment and supplies, the DealerCaddy does it all.

CartCaddyLH. A battery-powered electric tug, the CartCaddyLH has enough juice to manage your heaviest equipment loads. Designed to push and pull 10,000 to 50,000 pounds, the heavy-duty CartCaddyLH can push or pull just about anything on wheels. Compact and maneuverable, the CartCaddyLH has a 5th wheel option and customized attachment to provide multiple solutions.