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Ergonomics Can Significantly Decrease Worker Injuries

May 12, 2008 By: CartPro Category: Material Handling, OSHA, Safety and Ergonomics

Material handlers and laborers suffer more injuries and illnesses than construction workers, truck drivers or, indeed, any other category of workers, according to the U.S. Department of Labor. Material handlers and laborers miss more work days and therefore cost U.S. businesses more money in lost man-hours and higher insurance and healthcare costs than any other worker class.

Numerous studies have proved that ergonomically-designed equipment and systems can significantly decrease worker injury. Many manual tasks necessary during the handling of materials require repetitive motions – pushing, pulling, bending, lifting and carrying — that place undue strain on the human body. These actions can result in sprains, strains, back pain and other musculoskeletal injuries. Back pain is by far the most commonly reported workplace injury in the material handling industry. Treatment is generally lengthy and expensive, gobbling up the lion’s share of healthcare and workers’ compensation costs.

The implementation of an ergonomics program can significantly reduce injuries and their associated costs while improving productivity and worker morale. The Material Handling Industry of America (MHIA) has published a 68-page booklet of tips for improving ergonomics in the material handling industry. Click this link to download MHIA’s free Ergonomic Guidelines for Manual Material Handling. For more information on ergonomically-designed electric and motorized carts, pushers and tuggers, visit the DJ Products website.

Next time we’ll share some of MHIA’s best tips for improving ergonomics in the material handling industry and reducing worker injury and its associated costs.

OSHA Could Stiffen Penalties

May 07, 2008 By: CartPro Category: OSHA, Safety and Ergonomics

OSHA could levy tough consequences on employers who ignore worker safety if Congress passes legislation currently under review. In legislation introduced late last year by Senator Edward Kennedy of Massachusetts, employers who disregard hazards that result in worker fatalities could face felony prosecution and stiff prison sentences. The maximum penalties currently levied by OSHA are 6 months in prison for a willful violation resulting in death and/or $70,000 for a willful violation and $7,000 for a serious violation. Hearings about the proposed legislation are being conducted by the Senate Health, Education, Labor and Pensions Committee. The bill is expected to move through Congress this year.

“Employers who ignore their employees’ safety should pay a penalty that will force them to change their negligent ways,” Sen. Kennedy said. A report issued by Kennedy’s staff titled Discounting Death: OSHA’s Failure to Punish Safety Violations that Kill Workers states that a median penalty of $3,675 was assessed for workplace fatalities last year. “Workers’ lives are obviously worth far more than that,” chided the Senator.

Each year 6,500 American workers die from workplace injuries. According to OSHA estimates, forklifts are responsible for 85 fatalities a year, 34,900 serious injuries and 61,800 non-serious injuries. An estimated 11% of all forklifts in operation in the U.S. are involved in an accident each year. Over their useful life, 90% of all forklifts will be a factor in a workplace accident. Over the past 20 years, forklifts have been the major cause of industrial fatalities and accidents in the U.S.

With stricter enforcement on the horizon, it could be prudent to consider replacing the bulk of your forklift fleet with safer, more maneuverable, ergonomic electric carts and motorized cart pushers. Reasonably-priced cart movers come in a variety of sizes designed to perform many of the same tasks done by forklifts but with increased efficiency and superior safety for workers. Power tuggers offer maximum versatility in moving loads of up to 3,0o0 pounds while cart movers can muscle heavy 50,000-pound loads. Don’t place your workers or your business at risk, click here to learn more about ergonomic electric and battery-powered carts and tugs.

Material Handling Solutions of the Future Available Today

April 23, 2008 By: CartPro Category: Material Handling, Products

Our last two posts (April 18 & 21) have talked about a vision of the future in which a smaller number of highly-trained and skilled, self-directed workers fuse automation and manual operations to accomplish material handling functions with maximum efficiency. While some aspects of this utopian vision will require years of careful planning and development, part of this dream is already within the grasp of business owners.

Smart carts are already available today that can significantly increase the effectiveness and efficiency of a single worker.  Highly maneuverable electric, motorized and batter-powered carts allow a worker to effortlessly transport and manipulate equipment and goods, even in confined spaces.  Ergonomic design ensures the workers can accomplish tasks with an economy of motion, minimum physical force and maximum safety. “Walk-behind” construction allows maximum operator control, even in tight, difficult spaces. Electric cart movers provide operating flexibility that allows more versatile use than standard material handling equipment such as forklifts.

CartCaddy material handling carts, tugs and pushers come in a variety of shapes, sizes and configurations geared to handle any wheeled material handling application, including:

  • Electric cart pullers are designed to pull carts with two swivel casters. The 5th-wheel style of these carts allows them to turn with the load. Loads of 3,000 up to 50,000 pounds can be handled with ease.
  • Electric tuggers that can accommodate 4-swivel casters or wagon wheel type turning enable the operator to also control the back end of the cart.
  • Specialized electric pushers can push carts in a straight line, down a rail or down an assembly line. Among the applications available are car pushers designed to push cars, buses and heavy equipment down an assembly line and paper roll pushers developed to push rolls, materials or large wheels that move in a straight line or roll on their own surface. Trailer movers can move wheeled equipment such as trailers, boats and RVs, anything with a ball coupler or pintle-hitch tongue.