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September 19, 2008
By: CartPro
Category: Material Handling, Productivity Tips, Products, Safety and Ergonomics
At a major food processing plant, workers had to manually push heavy meat carts to maneuver them between processing stations. Concerned about injury risk and worker safety, plant executives turned to DJ Products for ergonomic solutions to their material handling problem. Our experts recommended the CartCaddyShorty power tugger, a motorized cart mover designed to push, pull and maneuver carts that require turning.
The battery-operated CartCaddy Shorty is the most maneuverable tug on the market today with the power to handle most push/pull applications. Most commonly used with carts that have two front swivel casters and two straight casters, the ergonomically-designed CartCaddyShorty attaches to the swivel end of the cart to provide the power necessary for easy pushing, pulling, turning and intricate maneuvering. Heavy carts that usually require two workers to maneuver can be easily managed by a single employee. The tug takes the physical burden off your workers, eliminating the exertion and straining that can cause serious and expensive musculoskeletal injuries.
Musculoskeletal injuries cost U.S. businesses billions of dollars in medical, insurance, workers’ compensation and lost man-hour costs each year. According to OSHA statistics, back injuries alone cost businesses $12 million in lost workdays and $1 billion in compensation costs annually. The time-lost cost of a single back injury is estimated at $26,000.
Through proactive use of the CartCaddyShorty, this major food processer was able to eliminate potential musculoskeletal injury risk at its facility. They also realized an increase in productivity and improved employee moral after introduction of DJ Products’ ergonomic power tugger. The CartCaddyShorty has also proved effective in hospital, hospitality and retail applications.
Click here to learn more and to watch a video of the CartCaddyShorty in action. The world leader in providing cart tuggers and equipment movers to the manufacturing, hospital and retail markets, DJ Products offers a full line of ergonomically designed, powered carts, tugs and movers.
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September 10, 2008
By: CartPro
Category: Automotive Industry, Material Handling, Products
The task was to design a robotic work cell to fabricate car doors. It was a difficult problem. The jig assembly that would hold the doors weighed nearly 5,000 pounds. The entire assembly would have to be pushed into the robotic work cell. The tier 1 robotics integrator for a major auto manufacturer turned to DJ Products for the solution.
DJ Products’ CartCaddy5WP tug was the answer. This powerful battery-powered tug allows a single operator to smoothly and safely change-out a finished car door with ease. State-of-the-art ergonomic design eliminates any potential injury to workers from manually pushing door assemblies into position. The tug’s powerful 36-volt motor provides effortless maneuvering of loads from 2,500 pounds up to 30,000 pounds. Highly maneuverable in tight spaces, this exceptional tug is equally effective in open spaces, hallways, aisles and assembly lines.
The CartCaddy5WP tug is a more powerful upgrade of our CartCaddy5W tugger. By adding weight over the drive tires, greater traction is created allowing the 5WP tug to manage heavy loads and equipment up to 30,000 pounds. This tug has the power to push or pull almost any heavy cart or piece of equipment.
In common application, the CartCaddy 5WP is used with carts or equipment having two swivel casters in front and two straight casters in the rear. Attaching the 5WP power tug to the swivel caster end of the cart/equipment allows the tug to easily power carts/equipment through turns and maneuvers, even in tight spaces. An ergonomically designed variable speed twist grip prevents carpal tunnel syndrome and allows the operator to maintain smooth control through intricate maneuvers in both forward and reverse at speeds of from 0 to 3 mph. For full specifications on the 5WP power tug, click here.
The electric lift option on the 5WP power tug raises and lowers the tug’s arm for firm attachment to the bottom of carts or equipment. With the arm attached, the tug can pivot a full 180 degrees under the arm, allowing loads to be turned 90 degrees without problem. The CartCaddy5WP power tug is among the most powerful, most maneuverable and most versatile tugs on the market. Click here for more information about the CartCaddy5WP power tug and a video of this tug in action.
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April 23, 2008
By: CartPro
Category: Material Handling, Products
Our last two posts (April 18 & 21) have talked about a vision of the future in which a smaller number of highly-trained and skilled, self-directed workers fuse automation and manual operations to accomplish material handling functions with maximum efficiency. While some aspects of this utopian vision will require years of careful planning and development, part of this dream is already within the grasp of business owners.
Smart carts are already available today that can significantly increase the effectiveness and efficiency of a single worker. Highly maneuverable electric, motorized and batter-powered carts allow a worker to effortlessly transport and manipulate equipment and goods, even in confined spaces. Ergonomic design ensures the workers can accomplish tasks with an economy of motion, minimum physical force and maximum safety. “Walk-behind” construction allows maximum operator control, even in tight, difficult spaces. Electric cart movers provide operating flexibility that allows more versatile use than standard material handling equipment such as forklifts.
CartCaddy material handling carts, tugs and pushers come in a variety of shapes, sizes and configurations geared to handle any wheeled material handling application, including:
- Electric cart pullers are designed to pull carts with two swivel casters. The 5th-wheel style of these carts allows them to turn with the load. Loads of 3,000 up to 50,000 pounds can be handled with ease.
- Electric tuggers that can accommodate 4-swivel casters or wagon wheel type turning enable the operator to also control the back end of the cart.
- Specialized electric pushers can push carts in a straight line, down a rail or down an assembly line. Among the applications available are car pushers designed to push cars, buses and heavy equipment down an assembly line and paper roll pushers developed to push rolls, materials or large wheels that move in a straight line or roll on their own surface. Trailer movers can move wheeled equipment such as trailers, boats and RVs, anything with a ball coupler or pintle-hitch tongue.
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