DJ Products, Inc.

The world of business, and subsequently warehousing and material handling, is ever changing.  To be successful you must adapt as your customer needs change and there is never a more serious time to serve your customer as a time where the economy is suffering.  If you can’t provide the service that your customer needs, you better believe that he or she will find someone that can in an effort to serve their customer and keep their doors open.

Recent trends have shown that some businesses are being forced by the economy to move into smaller properties in an effort to cut overhead and continue operating.  Some of these businesses will require their suppliers to change from a customary “pick and pack” type supplier to someone who is willing to store materials until they are needed.

Warehouses and distribution centers who are asked to provide this service to their customers need, more than ever before, to be properly organized and capable of staging and shipping orders quickly and accurately once an order is received from their customer.  Direct shipments to end users may be necessary and the overall volume of shipments may increase causing the environment to become faster paced and more hectic.

The need for accurate and properly stocked inventories becomes crucial in this type of environment; because there is no time for error when direct or expedited shipments are required.  One way to ensure that your workers can both accurately receive and store materials and to ensure that material can be pulled and staged for priority shipments quickly is to have the proper material handling equipment available for use.

The ergonomic, battery powered carts and scissor lifts from DJ products operate quickly, cleanly and quietly for an entire shift on a single charge, allowing your employees to focus on the accuracy necessary for pulling and receiving orders rather than on the back breaking labor of manual material handling.  In order to become and stay successful your team needs to be fast, accurate and efficient and one of the best ways to achieve that level of performance is to operate with the best possible equipment.

In an interesting online article on Nursery Management & Production, John Bartok, Jr. schooled nursery and greenhouse owners in the value of using material handling equipment to streamline their operations. Faculty emeritus of the University of Connecticut’s Department of Natural Resources Management and Engineering, Bartok noted that labor is the biggest cost in plant production. He recommended “incorporating material handling techniques and mechanization into a growing operation” to improve nurserymen’s bottom line.

In selecting material handling equipment for nursery operations, Bartok cautioned growers to consider the following to which we’ve added our comments based on DJ Products’ years of experience in the material handling business:

• Consider available production space. Small spaces require small-scale equipment like DJ Products’ CartCaddy tugs that maneuver easily in narrow aisles and can pivot loads a full 90 degrees without jackknifing.
• Select equipment that will reduce peak labor requirements. Manually transporting plants uses valuable personnel resources. DJ Products’ electric carts and power movers can transport loads of heavy plants quickly and easily, eliminating the need to hire additional workers during peak seasons.
• Bartok said growers can save by reducing walking. By his calculations, at a labor rate of $10/hour, each trip to the end of a 100-foot greenhouse adds 15 cents to a grower’s costs. Using DJ Products’ powered carts and tugs to consolidate trips and maximize productivity can keep costs down.
• Bartok recommended purchasing standard equipment that is expandable. Good advice, but we’d add versatile. The more tasks a single piece of equipment can perform in your operation, the more productive it is.
• Ensuring employee comfort increases productivity. Ergonomically designed DJ Products’ CartCaddy powered tugs and movers are built to eliminate musculoskeletal stress and strain.

Ergonomically designed, compact material handling equipment like DJ Products’ CartCaddys can help nurseries and other retailers and wholesalers increase production and decrease costs.

When companies purchase material handling equipment they usually consider the product and where and how it’s going to be moved. What they leave out of the equation is people. But as Bob Trebilcock reminds us in a March 24, 2009 posting on Modern Materials Handling online, it’s people who move products and supplies from point to point. Neglecting to consider the impact of workers on production will invalidate your productivity assessments.

Trebilcock mentions programs some companies have implemented to improve worker morale and health that were showcased at the recent annual meeting of the Conveyor Equipment Manufacturers Association. He talks about one manufacturer’s installation of a company cafeteria for worker use to cut down on driving time during lunch breaks and to provide workers easy access to nutritious food. He mentions a firm that opened an onsite medical clinic and pharmacy to improve employee health, conduct medical screenings and reduce medical costs to its self-insured health plan.

What surprised us here at DJ Products is that Trebilcock failed to mention the health, cost and productivity benefits of using ergonomically-designed material handling equipment. Moving to ergonomic material handling equipment has been proven to drastically reduce on-the-job musculoskeletal injuries, improve worker morale and significantly increase productivity. Equipment costs are generally recouped within the first year, but savings in medical, health insurance, disability and workers’ compensation costs continue, as do savings from increased productivity. If a company is concerned about its workers’ health and safety, a move to ergonomic material handling equipment should head the list of improvements to be made.

A leader in the design and manufacture of ergonomic material handling equipment, DJ Products produces a wide variety of motorized carts and battery-powered cart movers for every application. From heavy industrial/manufacturing and assembly line settings to the busy, narrow corridors of hospitals and hotels, DJ Products’ ergonomic material handling equipment is improving workers’ health and safety and increasing their productivity across America.

DJ Products’ designs its ergonomic material handling equipment to take the strain of labor off the backs (and legs and arms and shoulders) of workers and put it where it belongs, on the material handling equipment they are using. Workers avoid the aches and pains that can make them less productive. Ergonomic equipment is less tiring to operate, keeping workers alert and productive for the entire length of their shift. Ergonomic equipment is easier to operate, allowing workers to complete each assignment more quickly, increasing shift productivity.

If you really want to do something that will benefit your workers and increase productivity, make the switch to ergonomic material handling. Visit the DJ Products website and let one of our ergonomic equipment specialists tell you how.